1. Product Introduction
The drymix mortar plant is a complete integrated automatic production system designed for industrial manufacturing of dry premixed mortar. The whole system consists of raw material silos, automatic feeding and conveying devices, high-precision batching system, twin-shaft paddle mixer, finished material silo, packing machine, dust removal equipment and PLC intelligent control system. Adopting closed modular production technology, the plant automatically completes raw material storage, quantitative batching, homogeneous mixing, finished material storage and automatic packaging. It solves the disadvantages of traditional manual mixing such as low efficiency, unstable proportion and serious dust pollution. With reliable operation and flexible formula switching, the plant can stably produce various ordinary and special dry mortars, and is widely used in standardized mass production of modern building materials.
2. Core Advantages
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High Precision Batching & Stable Product Quality Equipped with high-precision weighing sensors and intelligent batching system, the main material batching accuracy reaches ±0.2%, and micro-additive accuracy reaches ±0.1%. Multiple production formulas can be stored and switched freely, ensuring consistent quality of each batch of mortar products.
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Uniform Mixing & Wide Material Adaptability Matched with professional twin-shaft weightless paddle mixer, the equipment realizes three-dimensional dead-angle-free mixing. The mixing uniformity CV ≤3%, which can evenly disperse fiber materials and trace additives without segregation or agglomeration, meeting the production requirements of multiple types of mortar.
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Closed Circulation & Environmental Protection The whole production process adopts fully sealed conveying and mixing structure, equipped with pulse dust removal system. It effectively collects floating dust during operation, reduces workshop dust concentration, realizes low-noise and dust-free green production, and meets environmental protection inspection standards.
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Intelligent Control & High Efficiency Adopts full PLC automatic control system with human-machine touch screen operation. It supports one-key start and stop, automatic fault alarm, production data statistics and formula memory, which greatly reduces manual operation and improves overall production efficiency.
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Modular Design & Flexible Layout The whole plant adopts standardized modular assembly structure, featuring compact structure, small floor space and convenient installation. The configuration and output can be flexibly adjusted according to customer site conditions and production demands.
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Durable Operation & Low Maintenance Cost Key equipment and vulnerable parts are made of high-strength wear-resistant materials, with strong impact resistance and long service life. The reasonable structural design facilitates daily cleaning and parts replacement, reducing long-term operation failure rate and maintenance cost.
3. Technical Specifications
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Item
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Parameters
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Product Name
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Automatic Dry Mix Mortar Production Plant
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Production Capacity
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1–30 t/h (Customizable)
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Control System
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PLC + Multilingual Touch Screen Automatic Control
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Batching Accuracy
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Main Material: ±0.2%; Micro Additive: ±0.1%
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Mixing Host
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Twin Shaft Paddle Weightless Mixer
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Mixing Uniformity
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CV ≤ 3%
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Single Batch Time
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30–60 s
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Dust Removal Mode
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Pulse Bag Dust Collector
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Packing Mode
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Open-mouth Bag Packing / Valve Bag Packing (Optional)
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Working Mode
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Automatic Cycle Batch Production
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Voltage
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380V/50Hz/3Phase (Customizable)
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Configuration Type
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Semi-automatic / Fully Automatic Optional
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4. Operation Precautions
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Complete comprehensive equipment inspection before starting the plant. Check the firmness of connecting bolts, the operating state of conveyor and transmission parts, the oil level of reducers and the sealing condition of each equipment. Remove foreign impurities in silos, pipelines and mixing barrels to avoid mechanical failure.
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Produce strictly in accordance with the set production formula. It is forbidden to modify batching parameters arbitrarily. Hard impurities such as metal blocks and large stones are prohibited from entering the production system to prevent damage to mixing paddles and conveying equipment.
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Strictly implement safety operation specifications during equipment operation. It is forbidden to open maintenance doors or touch running parts. Long-term overload operation is prohibited. Once abnormal noise, vibration, powder leakage and equipment overheating occur, stop the machine and cut off power immediately for troubleshooting.
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Thoroughly clean residual mortar and condensed materials inside the mixer, silos and pipelines after each production shift to prevent material solidification and blockage, which will affect production accuracy and equipment service life.
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Carry out regular equipment maintenance and calibration work. Periodically calibrate the weighing and batching system to ensure metering accuracy. Replace lubricating oil and worn vulnerable parts on schedule, and fasten loose bolts to keep the whole system stable.
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Keep the electrical control system dry and dust-proof with reliable grounding protection. Non-professional personnel are not allowed to disassemble electrical equipment and control components without authorization. Cut off the total power supply during equipment maintenance.
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Ensure the dust removal system runs normally during production. Keep the workshop well ventilated and dry to prevent raw materials from absorbing moisture and caking, ensuring continuous and stable production.
5. Application Scenarios
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Ordinary Construction Mortar Production Suitable for mass production of masonry mortar, plastering mortar, bonding mortar and finishing mortar used in civil construction, municipal engineering and infrastructure projects.
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Special Functional Mortar Production Widely used for producing waterproof mortar, thermal insulation mortar, anti-crack mortar, self-leveling mortar, repair mortar, fireproof mortar and other high-performance special mortars.
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Building Powder Materials Production Applicable for automated production of tile adhesive, wall putty powder, dry powder coating, joint grout, gypsum powder and other building powder materials.
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Fiber Modified Mortar Production Professional production of various fiber-reinforced modified mortars, effectively solving fiber agglomeration and uneven dispersion problems in traditional production.
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Factory Standardized Mass Production Ideal for professional dry mortar factories, building material production bases and large-scale prefabricated construction supporting production projects.
6. FAQ
Q1: What types of products can the drymix mortar plant produce?
A: This dry mortar production plant can produce almost all dry premixed building materials, including ordinary construction mortar, various functional special mortars, fiber modified mortars, as well as putty powder, tile adhesive, gypsum materials and other powder products. Multiple formulas can be switched quickly to meet diversified production needs.
Q2: Why does the finished mortar have uneven mixing quality?
A: The main reasons include inaccurate batching calibration, unreasonable feeding sequence, insufficient mixing time, serious wear of mixing paddles and residual caking materials inside the mixer. It can be solved by recalibrating the weighing system, adjusting mixing parameters, replacing worn parts and cleaning the equipment regularly.
Q3: How to solve dust pollution during production?
A: The whole plant adopts fully sealed structure and is equipped with a professional pulse dust removal system. Keep the dust collector running continuously during production, clean the filter cartridge regularly, and check the sealing performance of each connection port to effectively avoid dust overflow.
Q4: What is the difference between semi-automatic and fully automatic production lines?
A: The semi-automatic line has low investment and requires partial manual cooperation, suitable for small output demand. The fully automatic line realizes unmanned automatic batching, mixing and packaging, with higher output and more stable quality, which is suitable for large-scale and long-term industrial production.
Q5: Can the production line be customized?
A: Full customization is available. We can adjust the production capacity, equipment configuration, overall layout, silo quantity and packing mode according to customers’ site size, production output and product types to meet personalized production requirements.
Q6: What is the daily maintenance work for the drymix mortar plant?
A: Daily maintenance includes cleaning residual materials in the equipment, checking the operation of transmission and sealing parts, calibrating the weighing system regularly, replacing lubricating oil and vulnerable parts, and keeping the electrical system dry and dust-free to ensure long-term stable operation of the whole line.
