Dry Mix Mortar Manufacturing Plant 10T/H-15T/H Dry Mix Plaster Plant

The 10-15 Ton/Hour Dry Mix Mortar Production Line is a heavy-duty full-automatic industrial dry mortar manufacturing equipment, designed for large-scale standardized mortar factories. Adopting full closed intelligent production design, it covers automatic aggregate drying, servo quantitative batching, high-efficiency anti-segregation mixing, finished material storage, automatic bag packaging and centralized dust removal. The hourly output can be adjusted stably from 10 ton to 15 ton, supporting 24-hour uninterrupted continuous operation. This all-in-one industrial line can produce full series high-grade construction dry mortar, featuring high automation, large yield, stable quality and low manual dependence, which is preferred equipment for large building material enterprises and regional mortar suppliers.

• Industrial Large Adjustable Output: Steady adjustable output 10-15t/h, daily output up to 100-130 tons, meet bulk order, large-scale market supply and long-term continuous factory production demands
• Servo Ultra-high Precision Batching: Imported servo weighing module + intelligent calibration system, batching accuracy up to ±0.1%, ultra-precise micro-additive feeding, ensure high-grade mortar stable performance
• Heavy-duty Reinforced Mixing System: Thickened double-shaft gravity-free mixer, full alloy anti-wear lining and mixing blades, mixing uniformity ≥99.8%, no powder segregation, perfect mixing fiber, latex powder and ultra-fine additives
• Fully Automatic Unmanned Operation: Industrial-grade PLC intelligent control cabinet, store 20+ classified production formulas, one-click switching, automatic fault alarm, automatic material shortage reminder, only one person full-line monitoring
• Integrated Full Closed Eco-structure: Full sealed conveying pipeline + high-power pulse dust collector, dust removal rate up to 99.9%, zero dust leakage, fully comply with international environmental inspection standards
• Complete Supporting Integrated Configuration: Standard matched automatic sand drying system, automatic feeding system, finished product silo, optional automatic palletizing machine, realize full-process automatic production
• 24h Continuous Operational Stability: Optimized frequency conversion energy-saving motor, heat dissipation enhanced structure, low failure rate, adapted to long-time non-stop industrial production, reduce downtime loss
• Long Service Life & Easy Centralized Maintenance: Corrosion-resistant alloy tank body, wear-resistant vulnerable parts, centralized oil injection lubrication system, greatly reduce daily maintenance time and replacement cost

• Large-scale professional dry mortar factory standardized mass production
• Mass produce high-grade interior gypsum plaster, exterior anti-crack rendering mortar matched with automatic plastering machine
• Full series high-end mortar production: high strength tile adhesive, epoxy joint grout, structural non-shrink grout, engineering repair mortar, waterproof mortar
• Regional large mortar distribution base, long-term supply for large construction groups, decoration markets and engineering projects
• Special material production for bridge, tunnel, water conservancy, municipal infrastructure reinforcement and grouting projects

• Cooperate with matched automatic sand dryer, strictly control raw sand moisture ≤2%, avoid damp sand causing batching deviation and material agglomeration
• Follow standard operating procedure: empty machine startup first, feeding later; cut off feeding firstly before shutdown, strictly prohibit full-load startup and emergency stop
• Complete mixer inner cleaning after daily shutdown, remove residual high-adhesion mortar, prevent material solidification abrading mixing blades and lining
• Implement centralized lubrication every 5 days, calibrate servo weighing sensor every 7 days to keep long-term ultra-high batching precision
• Check dust collector filter bag regularly, clean dust residue timely to guarantee long-term dust removal efficiency and workshop environmental compliance
• Set up entrance protection for feeding port, strictly prevent iron parts, stone impurities entering mixing bin to avoid equipment damage
• Arrange special administrator for PLC system, forbid unauthorized staff modifying production formulas and operation parameters
• Inspect circuit, frequency converter and bearing components monthly, eliminate hidden dangers to ensure 24h stable continuous operation

Q1: What mortar products can 10-15t/h industrial line produce?

A1: It can produce high-grade gypsum plaster, exterior rendering mortar, heavy-duty tile adhesive, joint grout, non-shrink grout, waterproof mortar, masonry mortar and special engineering repair mortar.

Q2: Can this line realize full automatic unmanned production?

A2: Yes. Equipped with automatic sand drying, automatic packing and optional palletizing system, only 1 staff is needed for whole-line monitoring.

Q3: How many staff are required for normal production?

A3: 1 monitoring operator, 1 stacking auxiliary worker, total 2 workers for full-line operation.

Q4: Can adjust output between 10t/h and 15t/h freely?

A4: Yes. Adjust feeding speed and mixing cycle on PLC touch screen directly, no mechanical adjustment needed, fast and convenient.

Q5: What leads to finished mortar poor bonding strength?

A5: Additive proportion error, raw material moisture over standard, aging weighing sensor or insufficient mixing time.

Q6: Do you provide high-grade mortar production formulas?

A6: Provide free standard & high-grade professional formulas, support customized formula development for local market special standards.

Q7: What is the complete after-sales service?

A7: 2-year whole machine warranty, lifelong cost-price spare parts supply, overseas door-to-door installation, equipment debugging and worker professional operation training.

Q8: Can customize personalized layout for large factory workshop?

A8: Yes. Professional mechanical engineers design tailor-made three-dimensional layout according to factory height, area and logistics route.