Fully Auto Dry Mortar Production Line 10t/H-20t/H Dry Mix Mortar Plant

This is a standard full-automatic integrated dry premixed mortar production line designed for standardized, intelligent and unmanned mortar manufacturing. Featuring full-process automated operation from raw material feeding, drying, screening, precise batching, homogeneous mixing, finished product storage to automatic packaging and palletizing, the whole line realizes unattended continuous production without frequent manual intervention.

Equipped with industrial PLC intelligent control system, closed-loop weight feedback batching system, centralized pulse dust removal unit and fault automatic protection module, the production line complies with ISO and EU EN building material manufacturing standards. It features stable operation, low labor dependence, consistent finished product quality and low site pollution, which fits standardized mass production for both general and functional dry mortar products, solving manual batching error, uneven mixing and high labor cost of semi-automatic mortar plants.

Realize automatic feeding, automatic weighing, automatic mixing, automatic discharging and automatic packaging throughout the whole process; one-touch startup and shutdown, automatic operation cycle preset in system. Only 2-3 on-site supervisors are required for daily production, cutting labor cost by more than 40% compared with semi-automatic production lines.

Adopt independent modular weighing sensors with real-time error correction function; batching accuracy controlled within ±0.15% for fine additives and ±0.2% for aggregate materials. Twin-shaft non-gravity mixing structure achieves mixing uniformity up to 1:10000, no mixing dead angle, no material residue, ensuring identical performance of every batch of finished mortar.

Built-in 80+ editable production formulas on the touch screen control panel, support one-click switching between different mortar types, formula modification and data export. The system records production data automatically, supports production output statistics, material consumption inquiry and traceable quality management for factory quality inspection.

Full enclosed material conveying pipeline and fully sealed mixing bin, matched with high-efficiency pulse bag dust collector. Dust emission meets EU environmental protection discharge standard, no workshop flying dust. Optimized frequency conversion energy-saving motor configuration reduces comprehensive power consumption by 18% compared with ordinary automatic mortar lines.

Key contact parts adopt thickened wear-resistant alloy material, extend service life of vulnerable parts; equipped with overload protection, blockage alarm, over-temperature automatic shutdown and emergency stop system. The system gives text alarm for abnormal faults, provides troubleshooting tips, reduces equipment damage risk and lowers daily maintenance difficulty.

1. Start self-inspection program before production, the system automatically checks sensor sensitivity, sealing tightness, circuit stability and dust collector operating status. 2. Check raw material status: reject caking cement, damp additives and hard impurity mixed sand. 3. Confirm emergency stop button and alarm system in normal working state before automatic cycle startup.

1. Do not open mixing bin access door during automatic running to avoid safety accident. 2. Forbid modifying system parameters and locked formulas without administrator authority. 3. Avoid long-time continuous operation over 20 hours; stop the line for 30-minute heat dissipation after long-cycle production. 4. Keep dust removal system running synchronously with host, disable automatic dust cleaning function is forbidden.

1. The system sets timing automatic cleaning for conveying pipeline; clean mixer inner wall manually after daily shutdown. 2. Lubricate drive bearings every 10 days, replace special anti-dust lubricant regularly. 3. The system calibrates weighing sensors automatically every 20 days; conduct manual calibration if weight deviation occurs. 4. Replace worn blades, sealing rings and filter cartridges every 6-8 months.

1. Applicable workshop ambient temperature: 5℃-50℃, avoid operating in heavy humid and thunderstorm environment. 2. Keep control cabinet dry and dust-free, equip independent stable power supply for the whole line. 3. On-site staff shall wear standard labor protection suits, dust masks and anti-slip shoes; non-staff are forbidden to approach running equipment area.

General masonry mortar, wall plastering mortar, tile adhesive, tile grout, floor self-leveling mortar, exterior thermal insulation mortar, waterproof mortar, interface treatment agent, anti-crack mortar, wall putty, repair mortar and customized special functional dry mortar.

Medium and large standardized dry mortar factories, intelligent building material production bases, construction group supporting material plants, building material export manufacturers, municipal designated premixed mortar suppliers, private customized functional mortar processing enterprises.

Large residential construction projects, municipal infrastructure projects, commercial building decoration projects, prefabricated building supporting material supply, cross-border building material bulk export, regional unified mortar centralized distribution, factory standardized OEM mortar production.

Q1: Does this fully automatic line need full-time operators all day?A1: No. The whole line supports unattended automatic cyclic operation. Only 2-3 staff are required for raw material replenishment, finished goods handling and daily routine inspection, greatly reducing labor input.

Q2: Can the system adjust formulas automatically for different mortar grades?A2: Yes. Pre-store standard formulas for different mortar grades in PLC system. Operators can switch formulas via touch screen directly, the system will finish automatic batching parameter adjustment without manual resetting.

Q3: What is the warranty and after-sales service scope?A3: 1-year full machine free warranty, 3-year warranty for core mixer and control system. We provide overseas online remote debugging, field installation guidance, staff operation training and lifelong paid spare parts supply.

Q4: What causes automatic batching weight deviation during production?A4: Main reasons include sensor surface mortar adhesion, filter cartridge blockage, unstable input voltage and damp raw materials. Clean sensors and dust equipment, stabilize power supply to restore normal precision quickly.

Q5: Can this automatic line be upgraded and reconstructed later?A5: Yes. Reserved expansion interface for automatic palletizer, intelligent raw material silo and remote cloud monitoring system. It supports capacity upgrade and intelligent function expansion without replacing core host equipment.