Step Type Drymix Mortar Plant 8T/H - 28T/H Dry Mortar Making Machine

This stepped modular dry mortar production line is customized for standard low-height factory workshops, also named workshop-type mortar production line. Adopting layered step-by-step layout instead of high tower structure, it matches conventional factory building height limit, without special high-standard plant construction required. It completes raw material feeding, screening, automatic weighing, mixing, finished storage and packaging in order, featuring moderate automation, flexible layout and low site investment cost.

Equipped with independent weighing system, decentralized dust removal unit and simple PLC control panel, this line balances production efficiency and equipment cost. It is applicable for small-to-medium batch diversified mortar production, solves the problem that high tower production line cannot adapt to low workshop, high site rent and limited factory space, which is a cost-effective mortar processing solution for medium and small manufacturers.

 

Layered step design fits most standard factory workshops with height 6-9m, no need to build special high steel structure workshop; flexible horizontal arrangement, can be adjusted according to workshop length and width, strong site adaptability, short workshop renovation cycle.

Lower overall equipment height, low foundation construction cost; modular assembled structure, fast on-site installation and commissioning, shorter project delivery period. Lower overall power consumption, lower daily operating cost, friendly for startups and small-scale mortar factories.

Semi-full automatic integrated control, support automatic batching + manual auxiliary feeding dual mode. Simple touch screen operation, easy for workers to master operation skills. Built-in 60+ common mortar formulas, convenient product switching and daily production management.

Adopt optimized twin-shaft mixing host, mixing uniformity reaches 1:8000; wearable alloy mixing blades, less material residue. It can process sticky, fine powder and granular mortar raw materials without blocking, suitable for mixed production of ordinary and medium-grade functional mortar.

Matching split pulse dust collectors at feeding, mixing and discharging points separately, effectively control workshop dust; reasonable mechanical transmission structure, fewer vulnerable parts, convenient daily inspection and replacement, low long-term maintenance cost.

• Check step conveyor tightness, mixing blade abrasion and sealing gasket integrity before startup; clear foreign matters inside mixing tank.
• Check raw material condition: damp and caking raw materials are forbidden to use.
• Test run idle for 3 minutes, check conveyor running sound and dust collector working status before feeding.
• Confirm workshop bearing capacity and power supply stability before formal production.

• Feed materials strictly according to system formula, forbid arbitrary adding auxiliary materials manually.
• Do not place tools and sundries on step conveying platform to avoid falling into equipment.
• Continuous running time shall not exceed 16 hours each time, stop the machine for heat dissipation regularly.
• Keep split dust collectors running synchronously at all feeding points, do not turn off single dust equipment randomly.

• Clean step conveyor residual powder and mixer inner wall every daily shutdown.
• Lubricate step transmission bearings every 10 days, replace aging conveyor belt every 8 months.
• Calibrate weighing sensors every 25 days to guarantee batching accuracy.
• Clean dust filter cartridges every 15 days to avoid air blockage.

• Working ambient temperature: 5℃-48℃, keep step operation area dry and non-slip.
• Set isolation guardrails on step operating platform to prevent falling accident.
• Operators must wear labor protection clothes, dust masks and anti-slip shoes.
• Cut off total power during equipment maintenance, hang warning signs on site.

• Ordinary masonry mortar, plastering mortar, wall putty, ceramic tile adhesive, joint filler, common anti-crack mortar, interface agent, repair mortar, lightweight thermal insulation mortar and other medium-grade dry powder building materials.

• Small & medium-sized mortar processing factories, factory-renovated mortar workshops, local regional mortar suppliers, building materials individual manufacturers, engineering auxiliary mortar processing plants, enterprises with limited workshop height and investment budget.

• Regional small and medium construction projects, community renovation projects, interior and exterior wall decoration projects, local bulk mortar supply, building materials wholesale processing, temporary engineering mortar centralized production.

Q1: What is the biggest difference between step-type line and tower-type line?
A1: Step-type line adopts horizontal layered step layout, adapts low standard workshop, lower investment and shorter construction cycle; tower-type line needs high workshop, higher automation and larger output, suitable for large-scale mass production.

Q2: Can this line produce high-viscosity modified mortar?
A2: Yes. It is equipped with reinforced mixing blades, which can produce conventional modified mortar, but not recommended for ultra-high viscosity special mortar with high additive ratio.

Q3: What is the equipment warranty policy?
A3: 1-year full machine warranty, 2-year warranty for mixing host. Provide on-site installation guidance, operation training and online after-sales technical support.

Q4: Why material blocking often occurs on step conveyor?
A4: Mainly caused by excessive feeding speed, damp raw material or adhered residual powder. Control feeding volume and clean conveyor regularly to solve blocking problem effectively.

Q5: Can I upgrade automation degree later?
A5: Yes. The whole line reserves upgrade interface, can add automatic palletizer, automatic additive feeding system and remote control module without changing original step structure.