5T/H-10T/H Dry Mortar Production Plant Modular Dry Powder Mixing Equipment

The 5-10 Ton/Hour Dry Mix Mortar Production Line is an upgraded medium-large full-automatic modular dry powder mixing equipment, upgraded based on standard 5t/h model with expandable output design. It integrates automatic raw material storage, frequency conversion feeding, high-precision PLC batching, anti-segregation mixing, finished mortar buffering and automatic quantitative packaging. Adjustable hourly output from 5 ton to 10 ton to meet flexible production demands. This multi-functional production line can manufacture full-series construction dry mortar, widely applied for standardized large-volume production for professional building material factories, mortar processing enterprises and engineering supporting manufacturers.

• Adjustable 5-10t/h Flexible Output: Frequency conversion speed regulation design, free adjust hourly output 5t-10t, adapt small-batch diversified order and large-volume bulk order at the same time, strong production flexibility
• Industrial High-precision Batching System: Imported digital weighing sensor, batching accuracy up to ±0.15%, stable raw material proportion, guarantee finished mortar bonding strength, anti-crack and fluidity performance
• Enhanced Heavy-duty Mixing Host: Reinforced double-shaft gravity-free mixer, thickened alloy mixing blade, mixing uniformity ≥99.7%, perfect mix fiber, micro-additive and polymer powder without stratification
• Expandable Modular Structure: Reserved expansion interface, can add extra silo, sand dryer and palletizing system later without changing main equipment, save later upgrade cost
• Intelligent Integrated Control System: Industrial touch screen PLC control, store 15+ universal mortar formulas, one-click switching, automatic alarm for feeding blocking and weighing failure
• Full Closed Dust-free Production: Full sealed conveying pipeline + high-efficiency pulse dust collector, dust removal rate 99.8%, meet EU environmental protection emission standard, low workshop pollution
• Strong Durability & Low Maintenance: Anti-corrosion inner tank, wear-resistant lining plate, long service life of vulnerable parts; centralized lubrication design, simplify daily maintenance work
• High Cost Performance for Mass Production: Optimized power configuration, lower unit power consumption; support 24h continuous stable operation, suitable for long-term factory batch production

• Medium-large professional dry mortar factory standardized batch production
• Matching automatic plastering machine to produce interior gypsum plaster & exterior rendering mortar
• Full range mortar production: tile adhesive, joint grout, non-shrink grout, wall putty, masonry mortar, repair mortar
• Regional large-scale mortar supply base, long-term supply for local construction projects and decoration markets
• Special mortar processing plant for infrastructure, water conservancy and bridge engineering supporting materials

• Raw aggregate sand moisture must be controlled ≤2.5%, equip matched sand drying machine for wet raw sand to avoid weighing deviation and material caking
• Abide by standard operation sequence: empty machine startup first, feeding later; stop feeding before shutting down mixer, strictly prohibit full-load startup
• Clean mixer inner cavity and residual mortar after daily shutdown, prevent cement and gypsum material solidification from wearing mixing blades
• Perform bearing lubrication every 7 days, calibrate digital weighing sensor every 10 days to keep long-term batching precision
• Keep pulse dust collector running during whole production period, regularly clean dust filter bag to guarantee dust removal effect
• Prohibit iron blocks, welding slag and other hard sundries entering mixing bin, avoid blade damage and equipment failure
• Only authorized professional staff can modify formula and operation parameters on PLC panel, unauthorized adjustment will cause unqualified finished mortar
• Check frequency converter and circuit system monthly, ensure stable power supply for long-time 24h continuous operation

Q1: What dry mortar products can this 5-10t/h line produce?
A1: It can produce interior gypsum plaster, exterior rendering mortar, tile adhesive, ceramic joint grout, structural non-shrink grout, wall putty, masonry mortar and highway repair mortar via formula switching.
Q2: How to adjust output from 5t/h to 10t/h?
A2: Adjust feeding frequency and mixing cycle directly on PLC touch screen, one-click adjustment without mechanical modification, easy operation.
Q3: How many workers are needed for full line operation?
A3: 1 professional operator for PLC control, 1 auxiliary worker for bag stacking, total 2 workers for full automatic running.
Q4: Can add automatic palletizing and sand drying system?
A4: Yes, reserved expansion interface, optional supporting mini sand dryer, automatic bag palletizer for full automatic unmanned production.
Q5: Why finished mortar has poor uniformity?
A5: Raw material moisture exceeds standard, mixing time is too short, mixing blades worn or sensor not calibrated regularly.
Q6: Do you offer free mortar formulas and technical support?
A6: Free standard formulas for all common mortar, customized special formula service, lifelong online technical guidance provided.
Q7: What is after-sales guarantee service?
A7: 1-year whole machine warranty, lifelong cost-price spare parts supply, overseas on-site installation, commissioning and worker training service.
Q8: Can customize site layout for irregular factory workshop?
A8: Fully customizable. Engineer design personalized layout according to customer workshop size, height and terrain condition.