Shenzhen Xinhaisen Technology Limited
| Thickness | 0.02mm - 3mm according to different request |
| Tolerance | +/- 0.005mm |
| Maxmum single part | 1500mm*650mm |
| Payment Terms | T/T |
| Supply Ability | 10000-100000PCS / week |
| Delivery Time | 3-15 days |
| Packaging Details | PE bags and Cartons / Customized |
| Minimum single part | 1mm*1mm |
| Materials | Stainless steel or customized |
| Production Process | Photo Chemical Etching, Plating, Stamping, Laser cutting |
| Brand Name | XHS/ Customized |
| Model Number | Custom |
| Certification | ISO 9001, ISO 14001 |
| Place of Origin | China |
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Product Specification
| Thickness | 0.02mm - 3mm according to different request | Tolerance | +/- 0.005mm |
| Maxmum single part | 1500mm*650mm | Payment Terms | T/T |
| Supply Ability | 10000-100000PCS / week | Delivery Time | 3-15 days |
| Packaging Details | PE bags and Cartons / Customized | Minimum single part | 1mm*1mm |
| Materials | Stainless steel or customized | Production Process | Photo Chemical Etching, Plating, Stamping, Laser cutting |
| Brand Name | XHS/ Customized | Model Number | Custom |
| Certification | ISO 9001, ISO 14001 | Place of Origin | China |
| High Light | Custom etched metallic bipolar plates ，Ultra thin PEM fuel cell plates ，0.1mm metallic bipolar plates | ||
Custom Etched 0.1mm Ultra Thin Metallic Bipolar Plates for PEM Fuel Cell
Descriptions of Etched Metallic Bipolar Plate:
The bipolar plate distributes reactant gases, conducts electrons, and optimizes flow channels via corrosion-resistant materials (graphite/coated metals) for durable, cost-effective fuel cell performance.
Specifications of Etched Metallic Bipolar Plate:
| Material Options | Aluminum, stainless steel, titanium, copper, nickel alloys |
| Thickness Range | 0.1 mm to 3.0 mm (customizable) |
| Tolerance | ±0.01 mm for high-precision flow field patterns |
| Channel Depth | 0.05 mm to 1.5 mm (adjustable based on fuel cell design) |
| Plate Dimensions | Up to 600 mm x 1800 mm (larger sizes available upon request) |
| Corrosion Resistance | Enhanced coatings (e.g., gold, platinum, or polymer) for PEM fuel cell environments. |
| Other Service | Plating, Stamping, Laser Cutting, etc. |
Ultra-Precise Flow Field Patterns: Complex microchannels etched for optimal hydrogen/oxygen distribution and water removal.
Lightweight Design: Aluminum plates reduce stack weight, ideal for automotive and portable applications.
High Electrical Conductivity: Seamless current collection with minimal interfacial resistance.
Durability: Resistant to acidic PEM environments and thermal cycling.
Custom Geometry: Support serpentine, parallel, or hybrid flow field designs.
Scalability: Cost-effective for mass production with consistent quality.
Automotive: PEM fuel cells for hydrogen-powered vehicles.
Aerospace: Lightweight energy solutions for drones and satellites.
Stationary Power: Backup systems and distributed energy grids.
Portable Devices: Compact fuel cells for emergency equipment.
Research & Development: Prototyping next-gen fuel cell architectures.
Complex Designs: Achieve intricate microchannels impossible with stamping or milling.
No Mechanical Stress: Etching preserves material integrity and avoids warping.
Rapid Prototyping: Short lead times for design iterations.
Cost-Efficiency: Low tooling costs and high-volume scalability.
Burr-Free Edges: Smooth surfaces prevent gas leakage or membrane damage.
Expertise: 13+ years in chemical etching for energy applications.
Advanced Technology: State-of-the-art photochemical etching machines.
ISO-Certified: Compliant with IATF 16949 for automotive-grade quality.
End-to-End Service: From design support to post-processing (e.g., coatings, cleaning).
Global Delivery: Fast shipping to North America, Europe, and Asia.
Stainless Steel (304, 316L): For high-strength, corrosion-resistant plates.
Titanium: Extreme durability for aerospace applications.
Copper & Brass: High thermal/electrical conductivity.
Nickel Alloys (Inconel, Hastelloy): For high-temperature fuel cells.
Exotic Metals: Molybdenum, tungsten, and Kovar.
Fuel cell bipolar plates, microfluidic chips, EMI shielding, heat exchangers.
Precision filters, sensor components, RF antennas, and medical implants.
How to etching custom Metallic Bipolar Plates from us?
1. Please send us your design.
We accept the following file formats:DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and AI.
2. Samples making lead time:3-10days
3. Express:By DHL, FedEx, TNT, around 3-7days.
Company Details
Business Type:
Manufacturer,Exporter
Year Established:
2012
Total Annual:
4000000-6000000
Employee Number:
260~300
Ecer Certification：
Verified Supplier
For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new... For over 13 years Xinhaisen has pioneered developments in photochemical etching, achieving standards admired by the industry and appreciated by a global customer base from a wide range of high-tech engineering markets. Since found in 2012, in affiliating with our customers we have pioneered many new...
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