Suzhou Lingyao Intelligent Equipment Co., Ltd.
| Payment Terms | D/A,D/P,T/T,Western Union |
| Supply Ability | 1 unit per month |
| Delivery Time | 180 work days |
| Packaging Details | carton, wood carton, pallets |
| Machine Name | Ampoule Filling Line |
| Function | Ampoules Washing, Sterilization, Filling, Sealing |
| Filling Volume | 1-20ml |
| Filling Liquid Type | Tropical Disease Injectable |
| Max Output Capacity | 22000 BPH |
| Ampoules Material | Glass |
| Filling Accuracy | +/-0.5% |
| Breakage Rate | <0.5% |
| Nitrigon Filling | Yes |
| CIP/SIP | Yes |
| Oven Cooling Style | Water Cooling |
| LAF System | Yes |
| Brand Name | Lingyao |
| Model Number | LYAPL1-20-I |
| Certification | CE, ISO, GMP |
| Place of Origin | China |
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Product Specification
| Payment Terms | D/A,D/P,T/T,Western Union | Supply Ability | 1 unit per month |
| Delivery Time | 180 work days | Packaging Details | carton, wood carton, pallets |
| Machine Name | Ampoule Filling Line | Function | Ampoules Washing, Sterilization, Filling, Sealing |
| Filling Volume | 1-20ml | Filling Liquid Type | Tropical Disease Injectable |
| Max Output Capacity | 22000 BPH | Ampoules Material | Glass |
| Filling Accuracy | +/-0.5% | Breakage Rate | <0.5% |
| Nitrigon Filling | Yes | CIP/SIP | Yes |
| Oven Cooling Style | Water Cooling | LAF System | Yes |
| Brand Name | Lingyao | Model Number | LYAPL1-20-I |
| Certification | CE, ISO, GMP | Place of Origin | China |
| High Light | Sterile filling line ，Ampoule Sterile filling line ，Cosmetics filling line | ||
Water-Cooled Depyrogenation and Precision Automation for Heat-Sensitive Botanical Extracts
In extreme manufacturing environments characterized by high ambient temperatures and humidity, maintaining strict aseptic integrity for sensitive Life sciences formulations is a profound engineering challenge. The Lingyao Climate-Resilient Ampoule Processing Line is a heavy-duty, 10-meter integrated automation platform engineered specifically to thrive in these demanding conditions while processing 1ml to 20ml glass ampoules.
Delivering a stable, high-speed output of up to 22,000 ampoules per hour, this unified ecosystem seamlessly integrates ultrasonic washing, advanced water-cooled thermal depyrogenation, precision micro-dosing, and hermetic sealing. It is the definitive turnkey solution for facilities demanding zero-degradation packaging of temperature-sensitive Bioactive liquids and premium botanical suspensions.
Operating a high-capacity sterile line in regions with intense climate conditions introduces unique vulnerabilities:
Glass Stress Fractures: Traditional dry-heat sterilization tunnels radiate excessive residual heat. In high-humidity environments, uneven cooling zones cause sudden thermal shock to the borosilicate glass, resulting in micro-cracks and driving breakage rates to unacceptable levels.
Degradation of Heat-Labile Actives: Highly sensitive, plant-based active ingredients (such as specialized botanical extracts and complex suspensions) rapidly degrade if exposed to fluctuating ambient temperatures or harsh mechanical shear during the filling process, neutralizing their efficacy.
Facility Overheating: Standard integrated lines exhaust massive amounts of heat directly into the cleanroom, overwhelming localized HVAC systems and violating ISO Class 5 environmental parameters.
The Lingyao engineering team resolved these climate-induced bottlenecks through advanced thermal management. The core of this line features an advanced Water-Cooled Depyrogenation Tunnel. By utilizing a closed-loop chilled water circulation system within the cooling zone, it gradually and uniformly stabilizes the glass temperature. This completely eliminates thermal shock, reducing the whole-line breakage rate to an industry-leading ≤ 0.1% while dramatically lowering the heat load on your facility's HVAC system.
To protect heat-labile Bioactive liquids, the fluid pathway is powered by highly adaptive, low-shear servo peristaltic pumps. This ensures gentle handling of delicate botanical matrices while locking volumetric accuracy to a strict ≤ ±0.5%. The entire filling and sealing core operates under an unbroken ISO Class 5 Laminar Airflow (LAF) canopy, ensuring absolute batch purity.
| Core Performance Parameter | Technical Data Specification (Model: LYQCL100+LYASMR620/43+LYAGF8) |
| Applicable Container Range | 1ml - 20ml (National Standard Glass Ampoules) |
| Maximum Output (1-2ml) | 16,000 - 22,000 pcs / hour |
| Maximum Output (5-10ml) | 8,000 - 12,000 pcs / hour |
| Maximum Output (20ml) | 5,000 - 7,000 pcs / hour |
| Volumetric Dosing Precision | ≤ ±0.5% Deviation (Viscosity-Compensated) |
| Overall Line Breakage Rate | ≤ 0.1% (Thermal-Shock Prevention Design) |
| Thermal Depyrogenation | 300°C - 350°C (with Water-Cooled Stabilization Zone) |
| Clean Air Consumption | 0.3 - 0.6 MPa / 35 - 80 m³/h |
| Hermetic Sealing Gas | Oxyhydrogen Generation Gas / LPG + Oxygen |
| Total Electrical Power | Approx. 72 KW (380V, 50Hz) |
| Overall Line Dimensions | Approx. 9940 x 2260 x 2445 mm (L x W x H) |
Sensitive Botanical Extracts: Gentle, low-shear filling for heat-labile, highly concentrated plant-based active suspensions requiring strict temperature control.
Premium Bioactive Liquids: High-speed packaging for complex, high-value molecular matrices demanding an unbroken ISO Class 5 filling environment.
Specialized Healthcare Solutions: Reliable, high-capacity filling for advanced liquid formulations requiring alcohol-free, Halal-ready CIP (Clean-In-Place) integration.
Successfully deploying a 72KW integrated continuous line in extreme climates requires a manufacturing partner with profound international execution capabilities. Engineered through our versatile TachoCraft Thailand manufacturing base, Lingyao equipment utilizes premium 316L stainless steel contact parts and is built to sustain maximum OEE under rigorous global operating schedules.
Designed with MENA market requirements in mind, the system supports alcohol-free sterilization protocols and full material traceability to align with Halal compliance standards. We accompany your asset with a complete suite of validation and compliance documentation. By providing meticulous IQ/OQ/PQ dossiers and offering on-site Accompanying Production Services, we ensure your line swiftly clears rigorous SABER/SASO customs inspections in Saudi Arabia and seamlessly passes stringent regulatory facility audits across expanding markets in Africa and the Middle East.
Company Details
Business Type:
Manufacturer
Year Established:
2013
Total Annual:
5,000,000-10,000,000
Employee Number:
50~200
Ecer Certification：
Verified Supplier
Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin... Since opening our doors in 2013, Suzhou Lingyao Intelligent Equipment Co., Ltd. has built a solid reputation for providing innovative and reliable solutions to businesses across multiple industries. We offer a comprehensive range of products, from intelligent liquid filling lines to advanced labelin...
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