Aerospace Polyurethane Potting Compounds Electrically Conductive IATF 16949

UL94 V0 Flame-Retardant Polyurethane Potting Compound Automotive & Aerospace                                                         

Product Description

BZ-6807(BK) is a UL94 V-0-rated polyurethane potting compound, purpose-built for automotive electronics, vehicle components, and low-altitude aircraft systems. It combines rigorous fire safety with proven thermal endurance, featuring a Relative Temperature Index (RTI) of 130℃ and official UL Yellow Card Certification No. QMFZ2.E352175.

Key Product Features

1. UL94 V-0 at 1.5mm: Passes vertical flame tests per UL Yellow Card QMFZ2.E352175, critical for ECUs, BMS, and UAV avionics where fire protection is paramount.
2. RTI 130℃ Endurance: Retains mechanical and dielectric properties under sustained heat, meeting automotive-grade thermal requirements as certified by QMFZ2.E352175.
3. All-Round Environmental Resilience: Combines temperature tolerance, UV resistance, IP68 waterproofing, vibration damping, and high dielectric strength to safeguard electronics in severe service conditions.
4. Global Regulatory Alignment: Complies with RoHS, REACH, and IATF 16949, facilitating smooth integration into worldwide automotive and aerospace supply chains..   

Technical Parameters 

Product Applications

1. Automotive Electronics: Delivers excellent electrical performance, vibration resistance, V-0 flame retardancy, thermal stability, and long-term reliability.
2. Low-Altitude Aircraft: Low-density formulation supports lightweight design, with flexible material properties and IP68 waterproofing.
3. Sensors: Combines low density, V-0 flame retardancy, low dielectric constant, and low-temperature resistance.
4. Industrial Controllers & PCBs: Features RTI 130°C-rated high-temperature resistance, high thermal conductivity, heat dissipation capability, and V-0 fire protection.
5. Other Electronic Products: Offers V-0 flame retardancy, UL Yellow Card certification, and RTI 130°C compliance, with electrical and mechanical properties meeting most high-performance material requirements.

Directions for Use

1. Pre-potting Preparation: Calibrate scales, prepare potting tools, cleaning tools, check machine settings, check vacuum pump force, etc. 
2. Product Pre-treatment: Place product on a level surface or fixture. Remove dust, clean, degrease, and dry if necessary.
3. Accurate Proportioning: Manual operation requires precise mixing according to the specified ratio and recording. Machine potting requires calibrated ratios and first-article confirmation is recommended.
4. Mixing & Stirring: Manual operation requires thorough stirring or using electric stirrers to ensure homogeneous mixing. Machine potting requires sufficient stirring speed, adjust as needed.
5. Uniform Potting: Manual operation should be done in small, multiple batches to ensure uniformity. Machine potting should follow the programmed path for quantitative dispensing.
6. Inspection or Secondary Potting: After potting, visually inspect as needed. Perform touch-up, bubble removal, or secondary potting if required.
7. Curing: Allow the potted and inspected products to cure at room temperature or with heat assistance (recommended 60°C if needed), according to product and process requirements.
8. Final Product Confirmation: Perform visual inspection and performance testing as required by the customer.

Packing & Shipping & Storage

1. Hardener: Typically 5KG/10KG/25KG/200KG metal or plastic drums.
2. Resin: Typically 25KG/200KG metal or plastic drums.
3. Store and transport as a general chemical product.
4. Store sealed, protected from light at room temperature. Shelf life varies from 6 to 12 months depending on packaging; please refer to the expiry date on the shipping package.
5. When temperature drops to 15°C or lower, the hardener or resin should be stored in a warm place or heated before use for potting. Specific heating recommendations depend on the temperature drop; please communicate and consult with us.