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{"title":"Robotic Stamping Line High Volume Production Compact Design","imgUrl":"https:\/\/img.chinax.com\/nimg\/8b\/e0\/6bcb796ecd494d1a19692b0dd18e-200x200-1\/robotic_stamping_line_high_volume_production_compact_design.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
In consumer electronics and household appliance sectors, success requires high-mix, low-volume flexibility combined with high-speed output. Our specialized appliance stamping automation handles everything from thin-gauge refrigerator panels to complex washing machine drums, engineered to minimize changeover times while maintaining pristine surface quality for high-end consumer goods.
Performance & Flexibility Comparison
Metric
Standard Appliance Line
Qicheng Agile Integration
Typical SPM
10 - 12 Strokes
Up to 18 Strokes (via Rapid-Cycle Logic)
Material Thickness
0.5mm - 2.0mm
0.3mm - 3.0mm (High-Sensitivity Handling)
Changeover Time
15+ Minutes
< 3 Minutes (Digital Recipe Recall)
Surface Sensitivity
Standard Handling
Anti-Static & Non-Marring Protection
Space Efficiency
Large Footprint
Compact Cell Design (30% Space Saving)
Technical Excellence in Appliance Automation
Class-A Finish Mastery: Utilizing specialized non-marking suction arrays and soft-landing algorithms to ensure zero impact force contact, preventing micro-dents on pre-painted or stainless steel surfaces.
Rapid-Fire Synchronization: Implementing ABB's High-Speed Press-Sync for continuous "flying" motion synchronized with press crank angle for high-speed part extraction and blank loading.
Agile Batch Management: One-key product switching automatically adjusts vacuum zones, travel paths, and press-timing parameters via intuitive Qicheng HMI.
End-to-End Reliability: High-speed vision sensors monitor every station to prevent double-sheet errors and ensure 100% compliant parts reach assembly lines.
Key Solution Highlights
Integrated blank cleaning with automated brushing and lubrication units for extended tool life and improved draw quality
Multi-stage tandem integration with seamless coordination of 4 to 6 small-to-medium robots for complex, multi-stage forming
AI-driven predictive maintenance with real-time monitoring of motor torque and thermal profiles
Industry Questions & Answers
How does the system handle thin-gauge stainless steel without leaving "suction marks"?
We use proprietary polyurethane vacuum cups with specialized shore hardness and bellows design. Combined with high-flow, low-pressure vacuum generators, the robot maintains secure grip while distributing lifting force across wider surface area to eliminate visible marks.
What is the benefit of your "Compact Cell" design for existing factories?
Many appliance plants have limited floor space. Our integrated pedestal design combines robot controller and electrical cabinets into single vertical footprint, allowing automation addition to existing lines without major facility modifications.
Can the system be integrated with our existing automated storage and retrieval system (ASRS)?
Yes. Our control architecture supports Industry 4.0 communication protocols (OPC-UA/MQTT). We can link stamping line directly to your ASRS, ensuring raw material requests and finished parts storage based on real-time production data.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...