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{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
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In the precision stamping industry, the "Feeder" is the heartbeat of the production line. Zhejiang Qicheng Intelligent Technology provides state-of-the-art Servo Robot Feeder systems, integrating ABB's high-speed motion control with our proprietary servo-driven end-effectors. Designed for heavy-duty industrial environments, our solutions eliminate the bottlenecks of manual loading, ensuring a continuous, synchronized flow of material into the press die with sub-millimeter accuracy.
Technical Matrix: Servo Feeding Performance
Our servo-driven systems prioritize synchronization between the de-stacking unit and the first press station to maximize Strokes Per Minute (SPM).
Technical Parameter
Standard Servo Feeder Specs
Qicheng Intelligent Integration
Drive System
Multi-axis AC Servo Motors
Integrated ABB OmniCore™ & Servo Link
Positioning Accuracy
± 0.1mm
± 0.03mm via Laser Centering
Material Capability
Cold-rolled, Aluminum, HSS
Magnetic & Vacuum Hybrid Destacking
Feed Pitch Control
Programmable Logic Control
Dynamic Trajectory Planning (Anti-Sway)
Response Time
< 10ms
Zero-Lag Real-time Bus Synchronization
Why Qicheng's Servo Robot Feeders Outperform the Market?
We leverage the E-E-A-T framework to ensure your investment is backed by professional authority:
Field-Tested Experience: Having deployed feeding systems for high-speed automotive and appliance lines, Qicheng understands the nuances of "Material Behavior." We solve common issues like double-sheet sticking or blank slippage before they cause a press hit.
Servo Integration Expertise: We specialize in 7-Axis Servo Linkage. By adding a dedicated servo axis to the robot's wrist or the feeder track, we achieve "Linear Tracking," allowing the robot to pick and place blanks without stopping the press ram.
Authoritative Safety & Control: Our systems are built on the ABB IRB 6700/7600 platforms, combined with Qicheng's custom Smart-Feed software. This setup provides a unified HMI (Human-Machine Interface) that gives operators full control over feed pitch, speed, and acceleration.
Trustworthy Quality Assurance: Every servo feeder undergoes a 72-hour stress test before shipment. With our remote diagnostic capability, 90% of logic-related issues can be resolved without a technician ever stepping foot on your floor, ensuring maximum uptime.
Key Solution Highlights
Precision De-stacking: Utilizing magnetic sheet fanners and air-knife separation to ensure only a single blank is fed into the system, preventing die damage.
Centering & Orientation: Integrated gravity centering tables or vision-based alignment systems ensure the blank is perfectly oriented before entering the die.
Non-Marking EOAT: Specialized polyurethane suction cups and soft-touch grippers designed for "Class A" surface parts (e.g., car hoods, refrigerator doors).
Compact Footprint: Our high-speed servo robots require 30% less floor space than traditional mechanical transfer feeders, allowing for easier retrofit in existing shops.
Industry Q&A (Frequently Asked Questions)
How does the Servo Robot Feeder handle "Double-Sheet" detection?
We integrate high-sensitivity ultrasonic or electromagnetic double-sheet sensors. If two blanks are stuck together, the robot automatically diverts them to a reject bin without stopping the entire line, maintaining continuous production.
Can this system handle different material thicknesses and oily sheets?
Absolutely. Our Smart-Grip technology adjusts vacuum pressure and magnetic flux in real-time based on the material recipe selected on the HMI. The system is specifically engineered to handle the high-viscosity oils used in deep-drawing processes.
What happens if there is a power failure during a high-speed feed cycle?
Our servo systems feature absolute encoders and mechanical braking. In the event of a power loss, the robot locks its position instantly, and the "Brake-to-Stop" sequence ensures the blank does not fall or collide with the tooling.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
