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Zhejiang SAS Intelligent Technology Co.,Ltd.

  • China,Jiaxing ,Zhejiang
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China High Speed ABB Robot Stamping Line Automation Compact For Industrial
China High Speed ABB Robot Stamping Line Automation Compact For Industrial

  1. China High Speed ABB Robot Stamping Line Automation Compact For Industrial

High Speed ABB Robot Stamping Line Automation Compact For Industrial

  1. MOQ: 1
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Cycletime Optimized for high-speed production
Controlsystem PLC and CNC integrated control
Safetyfeatures Emergency stop, safety guards, light curtains
Applicationindustry Automotive, electronics, appliance manufacturing
Energyefficiency Energy-saving design
Design Compact
Automationlevel Fully Automated
Maintenance Easy maintenance with modular components
Type Robotic Stamping Line
Materialcompatibility Supports various metals including steel, aluminum
Productname Compact Robotic Stamping Line
Precision High precision stamping
Primaryfunction Stamping and forming metal parts
Footprint Small footprint for space-saving
Robottype ABB Robot
Packaging Details Standard packaging
Delivery Time 60 days
Payment Terms TT/LC
Place of Origin China
Brand Name Qicheng

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  1. Product Details
  2. Company Details

Product Specification

Cycletime Optimized for high-speed production Controlsystem PLC and CNC integrated control
Safetyfeatures Emergency stop, safety guards, light curtains Applicationindustry Automotive, electronics, appliance manufacturing
Energyefficiency Energy-saving design Design Compact
Automationlevel Fully Automated Maintenance Easy maintenance with modular components
Type Robotic Stamping Line Materialcompatibility Supports various metals including steel, aluminum
Productname Compact Robotic Stamping Line Precision High precision stamping
Primaryfunction Stamping and forming metal parts Footprint Small footprint for space-saving
Robottype ABB Robot Packaging Details Standard packaging
Delivery Time 60 days Payment Terms TT/LC
Place of Origin China Brand Name Qicheng
High Light abb robot stamping linerobot stamping line automationabb robotic stamping line
ABB Robot Stamping Line Automation Solutions
Precision Engineering by Zhejiang Qicheng Intelligent Technology
In the high-stakes environment of modern metal forming, Zhejiang Qicheng Intelligent Technology stands as a premier system integrator, bridging the gap between ABB's world-class robotics and bespoke industrial requirements. We deliver "Turnkey" automated stamping solutions—from decentralized press cells to fully synchronized tandem lines—engineered to maximize Strokes Per Minute (SPM) while maintaining zero-defect quality standards.
 
Technical Specifications & System Configuration
By integrating ABB's advanced dynamic modeling with Qicheng's proprietary control logic, we ensure millimetric positioning accuracy even during high-speed intermittent motion.
Feature ABB IRB 6700 / 7600 Series Qicheng Integration Advantage
Payload Capacity 150kg to 500kg+ Custom-engineered heavy-duty EOAT (End-of-Arm Tooling)
Repeatability ±0.05mm to ±0.1mm Real-time path compensation & vibration dampening
Synchronization ABB StampWare & MultiMove Millisecond-level Press-Robot interlocking
Cycle Optimization 4s - 8s (Variable by geometry) 15% reduction in dead-time via trajectory smoothing
Safety Protocol SafeMove 2 Technology Full compliance with ISO 10218-1 & CE standards
 
Why Partner with Qicheng Intelligent for ABB Automation?
Our value proposition is built on the four pillars of E-E-A-T:
  • Proven Field Experience: With over 100 successful stamping deployments, Qicheng understands the harsh realities of the press shop—high vibration, oil mist, and electromagnetic interference. Our specialized cable management and reinforced base designs are engineered for 24/7 heavy-duty cycles.
  • Technical Expertise: Our engineering team is ABB Certified. We utilize RobotStudio® for advanced offline programming (OLP) and digital twin simulations, allowing us to identify interference zones and optimize kinematics before a single bolt is tightened on-site.
  • Industry Authoritativeness: Utilizing the IRB 6700—the benchmark in automotive Tier-1 and OEM plants—combined with Qicheng's Smart-Punch monitoring system, we provide Industry 4.0-ready architectures that integrate seamlessly with your MES/ERP systems.
  • Trustworthy Lifecycle Support: Reliability is our signature. Through ABB Ability™ connected services and Qicheng's rapid-response technical onsite team, we guarantee a significant reduction in Mean Time To Repair (MTTR) and maximized OEE (Overall Equipment Effectiveness).
 
Key Solution Highlights
  • High-Speed Tandem Synchronization: We move beyond simple "handshake" signals. Our algorithms allow the robot to enter the die area the moment the ram reaches the up-stroke clearance, significantly boosting output.
  • Flexible Tooling & QDC: Supports Quick Die Change (QDC) protocols with automated End-of-Arm Tooling (EOAT) racks and "one-key" recipe switching for high-mix, low-volume production.
  • Intelligent Vision Integration: Optional 3D vision systems for blank de-stacking, centering, and surface defect inspection (cracks, wrinkles, or scratches).
  • Sustainable Energy Recovery: ABB's regenerative drive technology reduces power consumption by up to 20% compared to traditional mechanical transfer systems.
 
Industry Q&A (Frequently Asked Questions)
Q: How does Qicheng ensure seamless communication between ABB robots and third-party presses (e.g., Aida, Schuler, or local brands)?
A: We utilize standardized fieldbus architectures (Profinet, EtherCAT, or DeviceNet). Our proprietary interface bridge allows for deep-level logic integration, ensuring the robot knows the exact crank angle of the press for safe, high-speed entry.
Q: How do you prevent marking or deformation on sensitive materials like aluminum or high-strength steel?
A: Our EOAT designs incorporate specialized non-marking vacuum cups and "soft-float" pneumatic cushions. Combined with ABB's SoftMover function, the robot compensates for mechanical variances during part release, ensuring zero surface damage.
Q: What is the typical ROI (Return on Investment) for a Qicheng-ABB stamping line?
A: For a standard two-shift operation, our clients typically see a full ROI within 18 to 24 months through labor cost displacement, reduced scrap rates, and increased SPM.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2017

  • Total Annual:

    >25 million usd

  • Employee Number:

    165~200

  • Ecer Certification:

    Verified Supplier

Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...

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  • Zhejiang SAS Intelligent Technology Co.,Ltd.
  • No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
  • https://www.stampingline.com/

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