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{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
{"title":"Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/tandem_press_line_robotic_stamping_medical_device_line_hydraulic_oil_cooling.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Dimensions":"Length 12m x Width 4m x Height 3m","Robottype":"6-axis articulated robot","Coolingsystem":"Hydraulic oil cooling"}}
Precision Engineering by Zhejiang Qicheng Intelligent Technology
In the high-stakes environment of modern metal forming, Zhejiang Qicheng Intelligent Technology stands as a premier system integrator, bridging the gap between ABB's world-class robotics and bespoke industrial requirements. We deliver "Turnkey" automated stamping solutions—from decentralized press cells to fully synchronized tandem lines—engineered to maximize Strokes Per Minute (SPM) while maintaining zero-defect quality standards.
Technical Specifications & System Configuration
By integrating ABB's advanced dynamic modeling with Qicheng's proprietary control logic, we ensure millimetric positioning accuracy even during high-speed intermittent motion.
15% reduction in dead-time via trajectory smoothing
Safety Protocol
SafeMove 2 Technology
Full compliance with ISO 10218-1 & CE standards
Why Partner with Qicheng Intelligent for ABB Automation?
Our value proposition is built on the four pillars of E-E-A-T:
Proven Field Experience: With over 100 successful stamping deployments, Qicheng understands the harsh realities of the press shop—high vibration, oil mist, and electromagnetic interference. Our specialized cable management and reinforced base designs are engineered for 24/7 heavy-duty cycles.
Technical Expertise: Our engineering team is ABB Certified. We utilize RobotStudio® for advanced offline programming (OLP) and digital twin simulations, allowing us to identify interference zones and optimize kinematics before a single bolt is tightened on-site.
Industry Authoritativeness: Utilizing the IRB 6700—the benchmark in automotive Tier-1 and OEM plants—combined with Qicheng's Smart-Punch monitoring system, we provide Industry 4.0-ready architectures that integrate seamlessly with your MES/ERP systems.
Trustworthy Lifecycle Support: Reliability is our signature. Through ABB Ability™ connected services and Qicheng's rapid-response technical onsite team, we guarantee a significant reduction in Mean Time To Repair (MTTR) and maximized OEE (Overall Equipment Effectiveness).
Key Solution Highlights
High-Speed Tandem Synchronization: We move beyond simple "handshake" signals. Our algorithms allow the robot to enter the die area the moment the ram reaches the up-stroke clearance, significantly boosting output.
Flexible Tooling & QDC: Supports Quick Die Change (QDC) protocols with automated End-of-Arm Tooling (EOAT) racks and "one-key" recipe switching for high-mix, low-volume production.
Intelligent Vision Integration: Optional 3D vision systems for blank de-stacking, centering, and surface defect inspection (cracks, wrinkles, or scratches).
Sustainable Energy Recovery: ABB's regenerative drive technology reduces power consumption by up to 20% compared to traditional mechanical transfer systems.
Industry Q&A (Frequently Asked Questions)
Q: How does Qicheng ensure seamless communication between ABB robots and third-party presses (e.g., Aida, Schuler, or local brands)?
A: We utilize standardized fieldbus architectures (Profinet, EtherCAT, or DeviceNet). Our proprietary interface bridge allows for deep-level logic integration, ensuring the robot knows the exact crank angle of the press for safe, high-speed entry.
Q: How do you prevent marking or deformation on sensitive materials like aluminum or high-strength steel?
A: Our EOAT designs incorporate specialized non-marking vacuum cups and "soft-float" pneumatic cushions. Combined with ABB's SoftMover function, the robot compensates for mechanical variances during part release, ensuring zero surface damage.
Q: What is the typical ROI (Return on Investment) for a Qicheng-ABB stamping line?
A: For a standard two-shift operation, our clients typically see a full ROI within 18 to 24 months through labor cost displacement, reduced scrap rates, and increased SPM.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...