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High Tonnage Tandem Press for Automotive Manufacturing
In the high-tonnage automotive sector, the integration of Tandem Press Lines with advanced robotics represents the pinnacle of metal forming productivity. Zhejiang Qicheng Intelligent Technology specializes in automating these heavy-duty environments, focusing on the high-speed transfer of large-format body panels through a series of massive presses ranging from 1,000T to over 2,500T. By combining ABB's high-inertia industrial robots with our proprietary synchronization logic, we ensure that your high-tonnage line operates at peak efficiency with the structural stability required for multi-shift mass production.
High-Tonnage Tandem Performance Matrix
Our tandem solutions are engineered to handle the immense weight of automotive structural components while maintaining the fluid motion necessary for high Strokes Per Minute (SPM).
Metric
Industry Standard (Manual/Mechanical)
Qicheng Robotic Tandem Line
Typical Press Force
800T - 1500T
1000T - 2500T+ (Heavy-Duty Ready)
Transfer Speed (SPM)
6 - 9 Strokes
12 - 15 Strokes (Synchronized Continuous)
Max Payload per Station
Variable / Human-Limited
Up to 800kg (via ABB IRB 8700)
Synchronization
Intermittent / Stop-Go
Full-Cycle MultiMove™ Dynamic Sync
Tooling Versatility
Fixed Mechanical Arms
Programmable 6-Axis Flexibility
Engineering Excellence for Large-Scale Stamping
Dynamic Inertia Management
Moving a 50kg steel blank across a 6-meter span at high speed generates significant momentum. We utilize ABB's TrueMove™ and QuickMove™ technologies to calculate the optimal acceleration curves, ensuring the robot maintains a rigid grip on the panel without causing structural deformation or "panel-fling" during high-G transitions.
Heavy-Duty Structural Integrity
High-tonnage presses create significant harmonic vibrations. Qicheng designs and manufactures Reinforced Robot Pedestals and high-torque 7-axis linear rails that are physically decoupled from the press foundation. This isolation protects the robot's high-precision gearboxes and ensures consistent positioning accuracy of ±0.05mm.
Intelligent Inter-Press Coordination
In a tandem configuration, the timing between Press A and Press B is critical. Our Sync-Master™ control architecture allows the robot to "shadow" the press ram. As the ram reaches its decompression point, the robot is already entering the die area, shaving seconds off every cycle and maximizing the utilization of your high-value press assets.
Class-A Surface Protection
For exterior panels like hoods and side-walls, we employ Carbon-Fiber End-of-Arm Tooling (EOAT). This lightweight, ultra-rigid material allows for faster robot movements while supporting specialized "Soft-Touch" vacuum arrays that prevent any microscopic marking on premium steel or aluminum surfaces.
Key System Highlights
Automatic Die & EOAT Change (ADEC): Integrated systems that allow the robots to automatically swap their heavy-duty grippers in tandem with the press die-change, reducing total line changeover time to under 5 minutes.
Optical Sheet Alignment: High-speed vision-based centering stations that identify the blank's position in milliseconds and transmit corrective coordinates to the robot, eliminating the need for mechanical centering "kicker" units.
Regenerative Energy Recovery: Our ABB-driven systems capture the kinetic energy produced during the robot's rapid deceleration and feed it back into the factory grid, significantly reducing the "per-part" energy cost.
Industry Q&A (High-Tonnage Strategic View)
How do you ensure the robots don't collide with the press ram in a high-speed tandem cycle?
We use Safety-Integrated Interlocking and real-time encoder feedback. The robot's position is digitally "locked" to the press's crank angle. If the press ram deviates from its predicted path even by a few millimeters, the robot executes an emergency "Safe-Retract" sequence in milliseconds to prevent a catastrophic collision.
Can your system handle the transfer of extremely wide panels, such as an integrated SUV floor pan?
Yes. For ultra-wide parts, we utilize Twin-Robot Synchronized Handling. Two robots (e.g., two IRB 6700s) act as a single unit, gripping the part from both ends to ensure horizontal stability and prevent "sagging" or bending during the high-speed transfer between presses.
What is the maintenance protocol for a line handling 1000T+ cycles 24/7?
We implement Condition-Based Monitoring (CBM). By analyzing the vibration and torque signatures of each robot axis via the Qicheng Cloud, we can identify signs of bearing or belt wear long before they cause a failure. Maintenance is performed based on actual machine health, not just elapsed hours.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
