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{"title":"Robotic Stamping Line High Volume Production Compact Design","imgUrl":"https:\/\/img.chinax.com\/nimg\/8b\/e0\/6bcb796ecd494d1a19692b0dd18e-200x200-1\/robotic_stamping_line_high_volume_production_compact_design.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
In the production of "Class A" auto body panels, there is no margin for error. Zhejiang Qicheng Intelligent Technology provides specialized Automotive Stamping Automation engineered to handle large-scale sheet metal with absolute integrity. By integrating ABB's high-inertia robots (IRB 6700 and IRB 7600 series), we deliver tandem line solutions that manage the complexities of deep-drawing and high-speed transfer for hoods, roofs, fenders, and side-wall panels, ensuring a flawless finish for every vehicle.
Automotive Production Matrix
Our automotive lines are optimized for high-volume OEMs and Tier-1 suppliers who demand the highest Strokes Per Minute (SPM) and perfect repeatability.
Performance Metric
General Industrial Stamping
Auto Body Panel Standard
Primary Robot Models
ABB IRB 4600 / 6600
ABB IRB 6700 / 7600 / 8700
End-of-Arm Tooling (EOAT)
Standard Vacuum Grippers
Contoured Carbon-Fiber Suction Arrays
Surface Protection
Standard Handling
Zero-Marking "Class A" Technology
Transfer Distance
2m - 4m
5m - 8m (with 7th-axis Linear Rails)
Synchronization
Start/Stop Logic
Continuous Dynamic Press-Sync
Why Qicheng is the Leading Partner for Auto Body Stamping
We provide the technical depth required to navigate the rigorous standards of the automotive industry:
Class A Surface Expertise: Automotive exterior panels require a mirror-like finish. Our EOAT designs utilize specialized non-marring polyurethane suction cups and "Soft-Touch" pneumatic buffers. This prevents any micro-dimpling or vacuum-marking, ensuring the panel remains defect-free through the painting and coating stages.
Large-Format Inertia Management: Moving a 2500mm side-wall panel at high speed creates massive centrifugal force. Qicheng's engineers utilize ABB's TrueMove™ and QuickMove™ technologies to optimize path acceleration, ensuring the robot maintains a firm grip and precise trajectory without "panel-wobble" or deformation.
Tandem Line Synchronization: We excel in multi-press tandem integration. Our control systems allow 5 to 7 robots to work in perfect harmony across a series of 1500T to 2500T presses. The robot enters the die area the millisecond the ram clears the safety height, maximizing the production window for high SPM.
Automotive Compliance & Traceability: Our systems integrate with your factory's MES to provide 100% traceability. We log every cycle's vacuum pressure, press tonnage, and robot speed, creating a digital twin of your production history to meet the stringent quality audits of global automakers.
Key Solution Highlights for Auto Body Panels
7-Axis Linear Rail Integration: To cover the large distance between automotive press stations, we mount ABB robots on high-speed linear tracks, extending their reach while maintaining sub-millimeter accuracy.
Automated Tooling Racks: Our lines feature "Smart-Racks" for EOAT. When the production shifts from "Hoods" to "Doors," the robots automatically swap their end-effectors in under 3 minutes, minimizing downtime.
Intelligent Centering & De-stacking: Utilizing magnetic fanners and air-knives to separate oily steel or aluminum blanks, followed by high-precision centering stations to ensure perfect die-alignment.
Vibration-Dampened Pedestals: Custom-engineered heavy-duty mounting bases that neutralize the seismic vibrations of 2000T presses, protecting the robot's long-term gearbox health.
Industry Q&A (Automotive Focus)
Q: How does Qicheng handle the challenge of "Spring-back" in high-strength steel (HSS) panels?
A: We integrate In-Line Laser Profiling. After the part is formed, the robot uses a non-contact sensor to verify the panel's dimensions against the CAD master. If HSS spring-back is detected, the system automatically alerts the press controller to adjust the stroke or dwell time.
Q: Can your systems handle Aluminum body panels as easily as Steel?
A: Yes. Aluminum requires different handling due to its lack of magnetism and sensitivity to marking. We use specialized high-flow vacuum generators and air-cushion separation to manage aluminum blanks without the risk of "sticking" or surface contamination.
Q: What is the typical SPM for a Qicheng-ABB automotive tandem line?
A: Depending on the panel size and press capability, our lines typically achieve 12 to 15 Strokes Per Minute (SPM) in continuous running mode, significantly outperforming manual or mechanical transfer systems.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
