Ecer asks for your consent to use your personal data to:
Personalised advertising and content, advertising and content measurement, audience research and services development
Store and/or access information on a device
Your personal data will be processed and information from your device (cookies, unique identifiers, and other device data) may be stored by, accessed by and shared with 135 TCF vendor(s) and 65 ad partner(s), or used specifically by this site or app.
Some vendors may process your personal data on the basis of legitimate interest, which you can object to by do not consent. Contact our platform customer service, you can also withdraw your consent.
Your message must
be between 20-3,000 characters!
Submit Requirement
Thank You！
Your requirement has been sent. we will contact you quickly!
{"title":"380V\/50Hz High Tonnage Tandem Press Stamping Lines 6 Axis Industrial Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/cf\/44\/f0d6d3880e9e1d66894b01443e1f-200x200-1\/380v_2f50hz_high_tonnage_tandem_press_stamping_lines_6_axis_industrial_robot.jpg","attrs":{"Presstype":"Hydraulic\/Mechanical press","Materialcompatibility":"Steel, Aluminum, Copper","Dimensions":"Length 12m x Width 4m x Height 3.5m","Coolingsystem":"Water-cooled system"}}
{"title":"Robotic Stamping Line High Volume Production Compact Design","imgUrl":"https:\/\/img.chinax.com\/nimg\/8b\/e0\/6bcb796ecd494d1a19692b0dd18e-200x200-1\/robotic_stamping_line_high_volume_production_compact_design.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
Robotic Stamping Lines for High Tonnage Manufacturing
In the world of high-tonnage stamping—where press forces exceed 1000T to 2500T—the challenges of inertia, part size, and structural vibration are immense. Zhejiang Qicheng Intelligent Technology provides specialized robotic integration for High Tonnage Stamping Lines, utilizing ABB's most powerful industrial robots (IRB 7600 and IRB 8700). We engineer robust automation ecosystems capable of handling massive sheet metal components, such as automotive side panels and chassis parts, with the precision of a laboratory instrument.
High Tonnage Technical Specifications
Our high-tonnage lines are built to manage the extreme physical demands of heavy-metal forming without sacrificing cycle time.
Performance Metric
Heavy-Duty Standard
Qicheng High-Tonnage Solution
Primary Robot Models
ABB IRB 7600 / 8700
Enhanced inertia-tuned configurations
Max Payload Capacity
500kg - 800kg
Integrated heavy-duty carbon-fiber EOAT
Max Reach / Extension
3.5m - 4.2m
Multi-robot "Hand-off" for extended tandem lines
Vibration Control
Passive Dampening
Active Vibration Suppression via ABB TrueMove™
Tooling Interface
Standard Manual Change
Automatic Heavy-Tool Changers (ATC)
Why Qicheng is the Authority in High-Tonnage Automation
Heavy-Industry Experience: Qicheng has a proven track record in integrating robots with large-scale mechanical and hydraulic presses (1000T+). We understand the floor-loading requirements, the electromagnetic interference of large motors, and the safety protocols required for managing 50kg+ metal blanks at high speeds.
Expertise in Inertia & Momentum Management: Moving large parts at high speed creates massive centrifugal forces. Our engineers excel in Advanced Motion Tuning, ensuring the robot accelerates and decelerates smoothly. This prevents "part-slippage" in vacuum cups and reduces the mechanical strain on the robot's axis 4, 5, and 6.
Authoritative Structural Engineering: For high-tonnage lines, the mounting pedestals and "7th-axis" linear tracks must be rock-solid. Qicheng designs and manufactures custom, reinforced steel structures that neutralize the harmonic vibrations caused by massive presses, ensuring the robot's TCP (Tool Center Point) remains accurate to ±0.1mm.
Trustworthy Safety for Large Zones: Large-scale lines require sophisticated safety zones. We implement SafeMove Pro technology, creating multi-layered virtual fences that allow maintenance staff to access specific areas without shutting down the entire 50-meter production line.
Key Solution Highlights for High Tonnage
Extended Reach Tandem Configuration: Perfect for large automotive panels where the distance between press centers is significant. We utilize 7-axis linear rails to extend the robot's work envelope.
Intelligent Heavy-Duty EOAT: Our end-effectors feature redundant vacuum circuits and high-friction pads designed to grip oily, heavy-gauge steel without shifting during high-G maneuvers.
Press-Ram Synchronization: Deep integration with press controllers allows the robot to start its entry while the 2000T ram is still in motion, maximizing the window of opportunity.
Automated Die & Tool Management: Integration of automated guided vehicles (AGVs) or heavy-duty shuttles to facilitate Quick Die Changes (QDC) for large-scale tooling.
Industry Q&A (High-Tonnage Focus)
How does Qicheng handle the "sagging" or deflection of large sheet metal parts during transfer?
For large, thin-gauge parts (like a car roof), we design Multi-Point Support EOAT. Using carbon-fiber crossbars and strategically placed vacuum arrays, we provide 360-degree support to the blank, preventing any structural deformation or "oil-canning" during high-speed moves.
Can your system manage the communication lag in long tandem lines (e.g., 5 or 6 presses)?
We use a high-speed fiber-optic backbone for the control network (Profinet IRT). This ensures that the signal from the first de-stacker to the final palletizer is synchronized within microseconds, eliminating any "bottleneck" delays between stations.
What is the maintenance requirement for robots handling 500kg+ loads 24/7?
We implement Condition-Based Maintenance (CBM). By monitoring the torque and heat on each joint via ABB Ability™, we can predict gearbox wear. Instead of fixed intervals, we service the robots based on actual stress data, ensuring zero unplanned downtime for your heavy production line.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
