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{"title":"Hydraulic Mechanical Robotic Stamping Line Tandem Press Line Aerospace Parts","imgUrl":"https:\/\/img.chinax.com\/nimg\/d9\/53\/ed39823048c2f52295e4f1a4510f-200x200-1\/hydraulic_mechanical_robotic_stamping_line_tandem_press_line_aerospace_parts.jpg","attrs":{"Automationlevel":"Fully automated","Productname":"High Tonnage Robotic Stamping Line","Materialcompatibility":"Steel, Aluminum, Copper","Robottype":"6-axis industrial robot"}}
{"title":"Robotic Stamping Line High Volume Production Compact Design","imgUrl":"https:\/\/img.chinax.com\/nimg\/8b\/e0\/6bcb796ecd494d1a19692b0dd18e-200x200-1\/robotic_stamping_line_high_volume_production_compact_design.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
Advanced System Integration by Zhejiang Qicheng Intelligent Technology
In the competitive landscape of modern metal forming, operational efficiency is defined by the seamless synchronization of robotics and press technology. Zhejiang Qicheng Intelligent Technology provides industry-leading Robot Stamping Line Automation, leveraging ABB's world-class motion control to transform traditional press shops into high-speed, autonomous production hubs. Our "Turnkey" approach ensures that every component—from de-stacking units to end-of-line palletizing—is engineered for maximum Strokes Per Minute (SPM) and zero-defect output.
Technical Performance & System Integration
Our integration philosophy focuses on "Continuous Flow" logic, reducing the mechanical dwell time between press strokes.
Performance Metric
Standard Robotic Integration
Qicheng Optimized Solution
System Heartbeat
ABB IRB 6700 / 7600 Series
Custom-tuned for high-inertia stamping
Synchronization
Basic Handshake Logic
Millisecond-level MultiMove™ Sync
Positioning Precision
±0.1mm
±0.05mm via Active Path Compensation
Changeover Efficiency
20+ Minute Manual Setup
< 5 Minute Automated QDC (Quick Die Change)
Safety Compliance
Standard Physical Fencing
SafeMove 2 Virtual Zone Monitoring
The Qicheng Advantage: Engineering Excellence in Motion
Our solutions are built on a foundation of deep industrial heritage and cutting-edge robotic theory:
Proven Field Reliability: With hundreds of successful deployments across the automotive and appliance sectors, Qicheng understands the rigorous demands of 24/7 production. Our systems are FEA-tested to withstand the harmonic vibrations inherent in high-tonnage press environments.
Certified Technical Mastery: As an ABB-certified integrator, our engineering team utilizes RobotStudio® for advanced offline programming and digital twin simulations. We identify potential bottlenecks and interference zones in the virtual world before a single machine is installed on your floor.
Smart-Punch™ Control Architecture: We don't just install robots; we provide intelligence. Our proprietary Smart-Punch™ interface allows for deep-level integration between the robot controller and the press PLC, enabling the robot to enter the die area at the optimal crank angle for maximum throughput.
Comprehensive Lifecycle Support: Trust is earned through uptime. Every Qicheng installation includes a robust support framework, featuring remote diagnostics via ABB Ability™ and a "Rapid-Response" on-site team to ensure your Mean Time To Repair (MTTR) is kept to an absolute minimum.
Key Solution Highlights
High-Speed Tandem Operation: Expertly synchronized robot cells that move parts between presses without stopping, achieving automotive-grade production speeds.
Non-Marking End-of-Arm Tooling (EOAT): Custom-engineered vacuum and magnetic grippers designed specifically for "Class A" surfaces, ensuring zero scratches on premium aluminum or high-strength steel.
Integrated Quality Inspection: Optional in-line vision systems that detect cracks, wrinkles, or orientation errors at full production speed.
Energy-Efficient Drive Systems: Utilization of regenerative braking technology to capture and reuse energy during high-speed deceleration cycles.
Technical Q&A (Industry Insights)
How does Qicheng handle the communication between ABB robots and older, non-digital presses?
We specialize in "Legacy Integration." By installing a customized interface bridge using Profinet or EtherCAT, we can extract real-time press position data even from older mechanical presses, allowing them to function with the precision of a modern servo-press line.
What measures are taken to prevent "Double-Sheet" feeding in the de-stacking phase?
Our systems integrate high-frequency ultrasonic double-sheet sensors. If a double-blank is detected, the robot automatically executes a "Reject Sequence" to a designated bin without interrupting the main line's cycle, preserving both the die and the production flow.
Can the system be reconfigured for different part geometries easily?
Yes. Our "Recipe Management" system stores hundreds of part profiles. With a single touch on the HMI, the robot automatically adjusts its path, suction parameters, and hand-off timing to match the new production run, making high-mix production commercially viable.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
