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{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
Tandem Press Line Robotic Stamping Medical Device Line
When moving into the Medical Device sector, the automation requirements pivot from raw tonnage to Cleanliness (Contamination Control), Extreme Precision, and Regulatory Traceability (FDA/ISO 13485). In medical stamping—such as for surgical instruments, orthopedic implants, or diagnostic housings—the "Trustworthiness" of the line is measured by its ability to produce sterile-ready, high-tolerance components.
Tandem Press Line for Medical Device Manufacturing
Sterile-Ready Precision Automation by Zhejiang Qicheng Intelligent Technology
Medical device components demand a manufacturing environment where precision meets purity. Zhejiang Qicheng Intelligent Technology engineers Medical Robotic Stamping Lines designed to handle high-value alloys like Titanium, 316L Stainless Steel, and Nitinol. By deploying ABB's Cleanroom-Certified robotics (ISO 5/Class 100 compatible), we eliminate the risk of human-borne contamination and metallic cross-contamination, delivering a seamless tandem process that adheres to the world's strictest medical quality standards.
Medical Precision & Compliance Matrix
Our medical lines prioritize surface integrity and microscopic accuracy over bulk throughput.
Metric
Automotive/Industrial Stamping
Medical Device Precision Line
Cleanroom Rating
N/A (Standard Factory)
ISO 5 - ISO 7 Certified
Material Handling
Steel / Aluminum
Titanium, PEEK, Bio-Alloys
Positioning Accuracy
± 0.05mm
± 0.01mm (Ultra-High Precision)
Surface Protection
Class A (Visible)
Surgical Grade (Micro-Scratch Free)
Traceability
Batch-Level
Individual Part Serialized Data
Technical Pillars of Medical Automation
Contaminant-Free Kinematics: Standard robots can shed particles from joints or lubricants. Our medical-grade ABB robots feature "Foundry Prime" or specialized food/medical grade coatings and non-outgassing lubricants. The internal cabling is fully enclosed to prevent any particulate generation during the high-speed transfer of surgical blanks.
Micro-Feature Alignment: Medical parts are often diminutive but feature complex geometries. We integrate High-Resolution 2D/3D Vision Systems at the de-stacking station. The robot identifies the grain direction and micro-features of the titanium blank, ensuring it is placed in the die with a micron-level offset compensation.
Non-Reactive End-of-Arm Tooling (EOAT): To prevent "Metallic Imprinting," our grippers utilize medical-grade PEEK, Teflon, or specialized silicone suction cups. This ensures that no carbon steel or heavy metal ions are transferred to the surface of a titanium implant, which could otherwise compromise biocompatibility.
Full-Spectrum Data Traceability: In compliance with 21 CFR Part 11, our control architecture logs every variable of the stamping process. For every stroke, we record the press force, the robot's vacuum level, and the ambient humidity/temperature. This "Digital Birth Certificate" is essential for FDA validation and recall risk mitigation.
Key Solution Highlights
Integrated Ultrasonic Cleaning: The robot can transition parts from the final stamping station directly into an inline ultrasonic cleaning or passivation bath, ensuring parts are "Ready for Sterilization" immediately upon exiting the line.
Small-Format Tandem Logic: Specialized for micro-presses, our small-arm robots (IRB 1100/1200) provide high-speed transfer for intricate surgical components like scalpel blades or implant plates.
In-Line Laser Metrology: 100% automated inspection of critical dimensions. Any part deviating by more than 10μm is automatically diverted to a quarantine bin for review.
Industry Q&A (Medical Strategic Focus)
Q: How do you prevent "Gall" or material transfer when stamping titanium?
A: We integrate Automated Micro-Lubrication Systems that apply a precise, medical-grade synthetic lubricant to the die or blank. Our robots are programmed with "Soft-Entry" logic to ensure the material is seated without high-impact vibration, which reduces friction-induced heat and surface galling.
Q: Can your systems handle the validation requirements for ISO 13485?
A: Yes. We provide full IQ/OQ/PQ (Installation, Operational, and Performance Qualification) documentation support. Our software is designed for audit trails, ensuring that any change to the robot's path or press parameters is digitally signed and time-stamped.
Q: What is the benefit of a robotic tandem line for low-volume medical implants?
A: Flexibility. A robotic line allows you to run "Family Dies." You can switch from stamping Titanium Bone Plates to Stainless Steel Surgical Trays in minutes by simply swapping the EOAT and selecting a new software recipe, making small-batch medical manufacturing commercially viable.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
