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{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"6 Axis Robot For Stamping Lines Automatic Stamping Press 380V 50Hz","imgUrl":"https:\/\/img.chinax.com\/nimg\/d6\/0d\/524fcfd42216ca4a506beb0f7d32-200x200-1\/6_axis_robot_for_stamping_lines_automatic_stamping_press_380v_50hz.jpg","attrs":{"Tonnagecapacity":"1000-3000 tons","Stampingspeed":"Up to 60 strokes per minute","Materialcompatibility":"Steel, Aluminum, Copper","Productname":"High Tonnage Robotic Stamping Line"}}
{"title":"Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/tandem_press_line_robotic_stamping_medical_device_line_hydraulic_oil_cooling.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Dimensions":"Length 12m x Width 4m x Height 3m","Robottype":"6-axis articulated robot","Coolingsystem":"Hydraulic oil cooling"}}
For a Quick Die Change (QDC) system within a robotic stamping environment, the focus is on minimizing non-productive time and ensuring mechanical repeatability. In high-mix production, the bottleneck isn't the press speed—it's the changeover.
Smarter Changeovers by Zhejiang Qicheng Intelligent Technology
In modern lean manufacturing, profitability is lost during downtime. Zhejiang Qicheng Intelligent Technology specializes in Automated Quick Die Change (QDC) Systems that transform a multi-hour manual ordeal into a streamlined, five-minute automated sequence. By synchronizing ABB's high-precision robot pathing with moving bolsters and hydraulic die-clamping, we empower manufacturers to handle small-batch orders with the same economic efficiency as mass production.
QDC Performance & Efficiency Matrix
Our QDC solutions focus on the "Internal" and "External" setup time reduction (SMED principles).
Metric
Traditional Manual Changeover
Qicheng Robotic QDC System
Total Changeover Time
45 - 90 Minutes
< 5 Minutes (Full Line Sync)
Labor Requirement
3 - 4 Technicians
1 Operator (via HMI Command)
EOAT Management
Manual Bolt-on / Wiring
Automatic Tool Changers (ATC)
Positioning Accuracy
Visual Alignment
±0.02mm (Mechanical Lock)
Process Safety
High Risk (Manual Rigging)
Zero-Entry Zone (Robotic Auto-Swap)
Technical Foundations of Our QDC Integration
Automated End-of-Arm Tooling (EOAT) Racking: In a robotic line, the "Hands" must change with the "Die." Qicheng integrates Smart Tooling Racks within the robot's work envelope. Upon receiving the changeover command, the ABB robot automatically returns its current gripper to the rack, disconnects the pneumatic/electrical couplings, and picks up the new assembly for the next part number—all without human intervention.
Synchronized Moving Bolster Control: We integrate the press's moving bolsters into the robotic control logic. As the press ejects the old die set, the robots are already repositioning to their "Service Mode" coordinates. This parallel processing ensures that the moment the new die is clamped, the robots are ready to begin the first stroke.
Intelligent Recipe Management (HMI): Our Unified Control Interface stores thousands of product "Recipes." A single selection on the touchscreen automatically updates the robot's trajectory, vacuum parameters, press shut-height, and feeder pitch. This eliminates human error and the need for "trial strokes" after a die change.
High-Speed Hydraulic & Pneumatic Couplings: To facilitate rapid swapping, we utilize multi-couplers for all utility lines. These auto-docking systems ensure that air, power, and sensor data are reconnected instantly with 100% seal integrity, preventing leaks and signal noise.
Key System Highlights
Precision Die-Centering Sensors: Integrated laser or inductive sensors that verify the die's seat position before the robot enters the work zone, preventing accidental tool damage.
RFID Tool Identification: Every EOAT is equipped with an RFID tag. The robot scans the tag before pick-up to ensure it has the correct "Hands" for the "Die," adding a critical layer of error-proofing (Poka-Yoke).
Modular "Plug-and-Play" Architecture: Our QDC modules can be retrofitted to existing tandem lines, providing an immediate upgrade to your facility's flexibility.
Industry Q&A (Changeover Optimization)
Q: How does the QDC system ensure the robot's "Pick-and-Place" points are still accurate after a die change?
A: We use Dynamic Frame Offsetting. When a new die is loaded, the robot performs a quick 3-point touch-off or vision scan of the die's reference pins. The system then automatically shifts the entire motion program to align with the physical die, compensating for any minor bolster variations.
Q: What is the ROI for adding an automated QDC system to a 5-press tandem line?
A: For plants running 3 or more product changes per day, the ROI is typically less than 12 months. By recovering 2-3 hours of production time daily and reducing the need for specialized rigging crews, the system pays for itself through increased SPM (Strokes Per Minute) yield.
Q: Does the system support "One-Touch" die changes for heavy-tonnage (2000T+) dies?
A: Yes. For heavy-tonnage dies, we integrate high-capacity die-lifters and heavy-duty tool changers for the robots (capable of handling 500kg+ EOAT). The entire sequence is managed via a single "Execute" command on the master control station.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
