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{"title":"Robotic Stamping Line High Volume Production Compact Design","imgUrl":"https:\/\/img.chinax.com\/nimg\/8b\/e0\/6bcb796ecd494d1a19692b0dd18e-200x200-1\/robotic_stamping_line_high_volume_production_compact_design.jpg","attrs":{"Place of Origin":"China","Brand Name":"Qicheng","Minimum Order Quantity":"1","Price":"Negotiable"}}
{"title":"Robotic Stamping Line With Quick Die Change System Press To Press Transfer Robot","imgUrl":"https:\/\/img.chinax.com\/nimg\/58\/fa\/7dc57a219b97e52a249ccd964fba-200x200-1\/robotic_stamping_line_with_quick_die_change_system_press_to_press_transfer_robot.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"High Speed ABB Robot Stamping Line Automation Compact For Industrial","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/high_speed_abb_robot_stamping_line_automation_compact_for_industrial.jpg","attrs":{"Cycletime":"Optimized for high-speed production","Controlsystem":"PLC and CNC integrated control","Safetyfeatures":"Emergency stop, safety guards, light curtains","Applicationindustry":"Automotive, electronics, appliance manufacturing"}}
{"title":"Servo Robot Feeder High Tonnage Tandem Press Automation Easy Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/78\/8e\/1d49119218a713c1961d342107b1-200x200-1\/servo_robot_feeder_high_tonnage_tandem_press_automation_easy_maintenance.jpg","attrs":{"Energyefficiency":"Energy Saving Mode Available","Footprint":"Small Space Requirement","Controlsystem":"Advanced PLC Control","Stampingcapacity":"High Precision"}}
{"title":"Three Phase Robotic High Tonnage Tandem Press Stamping Line Quick Die Change","imgUrl":"https:\/\/img.chinax.com\/nimg\/b0\/83\/fdfdfd095e765d9119020b2f9665-200x200-1\/three_phase_robotic_high_tonnage_tandem_press_c2_a0_stamping_line_quick_die_change_system.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Controlsystem":"PLC with touchscreen interface","Tonnagecapacity":"1000-3000 tons","Materialcompatibility":"Steel, aluminum, copper"}}
{"title":"Tandem Press Line Robotic Stamping Medical Device Line Hydraulic Oil Cooling","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/tandem_press_line_robotic_stamping_medical_device_line_hydraulic_oil_cooling.jpg","attrs":{"Productname":"High Tonnage Robotic Stamping Line","Dimensions":"Length 12m x Width 4m x Height 3m","Robottype":"6-axis articulated robot","Coolingsystem":"Hydraulic oil cooling"}}
6 Axis Robot for Stamping Lines Automatic Stamping Press
Precision Kinematics by Zhejiang Qicheng Intelligent Technology
In the demanding environment of automated metal forming, the 6-Axis Robot is the engine of flexibility. Zhejiang Qicheng Intelligent Technology specializes in integrating high-speed ABB 6-axis robotics with advanced Automatic Stamping Presses, creating a synchronized manufacturing cell that transcends the limits of traditional linear transfers. Our solutions leverage the full spatial articulation of the robot to handle complex part orientations, deep-draw extractions, and multi-stage repositioning with unwavering repeatability.
6-Axis Robotic Integration Matrix
Our systems utilize the robot's full range of motion to optimize the "Die-Entry" and "Exit" windows, ensuring the press spends more time forming and less time waiting.
Feature
Conventional Linear Transfer
Qicheng 6-Axis Robotic Integration
Degrees of Freedom
2 or 3 Axes (Limited)
6 Axes (Full Spatial Articulation)
Part Orientation
Fixed Horizontal/Vertical
Programmable Tilting, Flipping, & Rotating
Interference Avoidance
Hard-coded mechanical paths
Dynamic Path Smoothing (via RobotStudio®)
Press Compatibility
Dedicated / Brand-Specific
Universal Interface (Mechanical/Servo/Hydraulic)
Payload Versatility
Fixed for specific dies
Adaptive Load Control (Up to 800kg)
Technical Foundations of 6-Axis Automation
Advanced Path Kinematics
Unlike rigid transfer bars, a 6-axis robot can "snake" into the press opening. We utilize ABB's QuickMove™ technology to calculate the most efficient non-linear path. This allows the robot to begin extracting a part while the upper die is still in motion, effectively expanding the production window and increasing Strokes Per Minute (SPM).
Multi-Angle Part Manipulation
In complex stamping—such as automotive pillars or intricate appliance housings—parts often need to be flipped or tilted between die stages. Our 6-axis integration eliminates the need for expensive dedicated "turnover" stations. The robot performs the flip mid-air during the transfer, saving floor space and cycle time.
Vibration-Resistant Press Interlocking
Automatic stamping presses generate high-frequency harmonics. Qicheng's control architecture utilizes a high-speed fiber-optic link to ensure the robot's encoders are perfectly synced with the press's crank angle. This real-time feedback allows for a "Dynamic Safety Zone," where the robot stays within millimeters of the moving die without risk of collision.
Precision End-of-Arm Tooling (EOAT)
We design custom, lightweight 6-axis grippers featuring integrated vacuum sensors and pneumatic quick-connects. This allows the robot to manage high-acceleration moves (G-forces) while maintaining a sub-millimeter placement accuracy of ±0.05mm.
Key System Highlights
Integrated Press Control (IPC): A unified software environment where the robot and the automatic press share a single "Heartbeat," reducing communication latency to under 1ms.
Foundry Plus Protection: For heavy-duty stamping environments involving oil mist or high heat, our 6-axis robots feature IP67-rated protection and pressurized internal cavities.
Automatic Load Compensation: The robot's 6-axis sensors detect the weight and center of gravity of the blank in real-time, automatically adjusting its motor torque to ensure smooth, jitter-free movement.
Industry Q&A (Kinematics & Automation Focus)
Q: Why choose a 6-axis robot over a traditional 2-axis linear feeder?
A: Flexibility and ROI. A linear feeder is often "locked" to a specific press or product. A 6-axis robot can be reprogrammed in hours for a completely different part geometry. Furthermore, the 6th axis allows for complex "reach-around" moves in deep dies that linear feeders simply cannot execute.
Q: How do you handle the high-speed "Vibration" of the press ram during the robot's entry?
A: We employ Active Vibration Suppression. By modeling the harmonic frequency of the press in our controller, the robot can "counter-move" slightly to neutralize the effect of the vibration on its tool center point (TCP), ensuring the blank is placed perfectly in the die pins every time.
Q: Is the system compatible with both mechanical and servo-driven automatic presses?
A: Yes. Our Universal Press Gateway supports various motion profiles. For servo presses, we can synchronize the robot's speed to match the press's variable-speed "Pendulum Mode," achieving the highest possible efficiency in modern stamping.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...