High Density Two Way Pallet Shuttle System For Automated Deep Lane Warehouse

The two-way pallet shuttle is an automated handling equipment designed for high-density pallet storage. It can travel forward and backward within a single rack lane for pallet storage and retrieval.

The shuttle supports FIFO and LIFO storage modes and is suitable for food, cold-chain, manufacturing, raw material, and other warehouse applications where storage density and pallet handling efficiency are important.

The system supports rated loads of 1200 / 1500 kg, unloaded travel speed of 60–72 m/min, and loaded travel speed of 36–54 m/min. It uses a DC servo motor, mechanical screw lifting system, and LiFePO4 battery.

High-density pallet warehouses commonly require:

• high-density pallet storage
• continuous pallet storage and retrieval
• FIFO or LIFO inventory management
• single-lane deep storage
• different pallet sizes
• automatic or manual pallet handling
• remote and wireless control
• low-temperature warehouse operation

The two-way pallet shuttle operates inside the rack lane and can complete pallet storage, retrieval, lifting, and placement according to the assigned operation.

The shuttle travels along dedicated rack rails and automatically positions itself at the target pallet location. It supports automatic storage and retrieval, specified quantity storage and retrieval, pallet arrangement, inventory counting, and manual forward/reverse operation.

The vehicle uses a DC servo motor and mechanical screw lifting structure, with a maximum lifting height of 50 mm.

Communication options include a 433 MHz RF remote controller and wireless network communication. When battery power is insufficient, the shuttle automatically returns to its initial position and activates an alarm.

• Rated load capacity: 1200 / 1500 kg
• Unloaded travel speed: 60–72 m/min
• Loaded travel speed: 36–54 m/min
• Maximum lifting height: 50 mm
• Lifting type: Mechanical Screw Lifting
• Motor type: DC Servo
• Battery type: LiFePO4 Battery
• Battery voltage: 24 / 48 VDC
• Battery capacity: 30 / 52 Ah
• Charging time: Approx. 3 h
• Continuous operating time: Approx. 8 h
• Remote frequency: 433 MHz
• Straight-line remote distance: 100 m
• Storage mode: FIFO / LIFO
• Communication mode: RF Remote Control / Wireless Network
• Operating environment: Ambient / Low Temperature
• Control functions: Manual / Automatic
• Customization: Standard / Customized Model

This two-way pallet shuttle is mainly designed for single-lane high-density pallet storage.

It is mainly suitable for:

• food raw material storage
• grain and edible oil warehousing
• beverage and daily consumer goods warehousing
• finished goods storage
• heavy-duty panel storage
• agricultural materials storage
• cold-chain storage

Actual configuration should be selected according to pallet size, pallet load, rack rail specification, storage lane arrangement, operating environment, and communication requirements.

The available rated load capacities are 1200 kg and 1500 kg.

Unloaded travel speed is 60–72 m/min, while loaded travel speed is 36–54 m/min.

The maximum lifting height is 50 mm, using a mechanical screw lifting structure.

The battery uses LiFePO4 technology with 24 / 48 VDC voltage and 30 / 52 Ah capacity.

The model coding system identifies pallet specification, rail configuration, operating environment, communication mode, and customized configuration. C indicates low-temperature operation, WF indicates wireless network communication, and NS indicates a customized model.

Food Raw Material StorageSuitable for palletized food raw materials in high-density storage systems.

Grain and Edible Oil WarehousingApplicable to palletized grain, edible oil, and related warehouse storage.

Beverage and Daily Consumer Goods WarehousingSuitable for palletized beverages and daily consumer goods.

Finished Goods WarehousingUsed for high-density storage of palletized finished products.

Heavy-Duty Panel StorageSuitable for palletized panel products within the specified load capacity.

Agricultural Materials StorageApplicable to palletized agricultural materials and reserve goods.

Cold Chain StorageA low-temperature configuration is available for cold-chain warehouse applications.

The two-way pallet shuttle supports:

• RF remote control
• wireless network communication
• automatic storage and retrieval
• specified quantity storage and retrieval
• manual forward and reverse travel
• manual lifting and lowering
• emergency braking
• automatic return
• low-power standby
• inventory counting
• pallet arrangement
• vehicle rescue
• positioning by audible alarm

The equipment can receive operating commands from the system or remote controller and return to its initial position after completing the task.

1. High-Density StorageThe shuttle operates within a single rack lane and is designed for high-density pallet storage.
2. FIFO and LIFO OperationBoth FIFO and LIFO storage modes are supported for different inventory management requirements.
3. 1200–1500 kg Load CapacityThe system provides two rated load configurations for different palletized goods.
4. Flexible Operating ModesManual and automatic operation, specified quantity storage and retrieval, pallet arrangement, and inventory counting are supported.
5. Flexible Control ConfigurationThe system supports 433 MHz RF remote control and wireless network communication options.

Choose by load capacitySelect 1200 kg or 1500 kg according to the actual pallet and goods weight.

Choose by pallet sizeConfirm the pallet dimensions and fork-entry direction before selecting the shuttle configuration.

Choose by rail configurationSelect DSS, DSSA, DSSC, or DSSD according to the rack rail specification.

Choose by storage modeConfirm whether FIFO or LIFO operation is required according to the warehouse layout.

Choose by operating environmentSelect the ambient or low-temperature configuration according to the warehouse operating conditions.

1. What is a two-way pallet shuttle used for?It is used for automated pallet storage and retrieval within a single rack lane, particularly in high-density storage systems.
2. What load capacity is available?The available rated load capacities are 1200 kg and 1500 kg.
3. Does the shuttle support FIFO and LIFO?Yes. Both FIFO and LIFO storage modes are supported.
4. What is the maximum travel speed?The unloaded travel speed is 60–72 m/min, while the loaded travel speed is 36–54 m/min.
5. Can the two-way pallet shuttle be customized?Yes. The PDF provides standard and NS customized configurations, with different pallet sizes, rail specifications, operating environments, and communication modes available.