1500kg LiFePO4 Battery Two-Way Pallet Shuttle for Automated Pallet Storage

The two-way pallet shuttle is an automated pallet handling unit designed for high-density and automated pallet storage systems. It travels forward and backward within a single rack lane to complete pallet storage, retrieval, lifting, positioning, and placement.

The system supports rated loads of 1200 kg and 1500 kg and uses a LiFePO4 battery with 24 / 48 VDC voltage and 30 / 52 Ah capacity. The stated charging time is approximately 3 hours, with approximately 8 hours of continuous operating time.

The shuttle also supports FIFO and LIFO storage modes, automatic and manual operation, specified quantity handling, pallet arrangement, inventory counting, vehicle rescue, audible positioning, and low-battery automatic return.

In automated pallet storage systems, common operational requirements usually include:

• high-density pallet storage
• deep-lane pallet storage and retrieval
• continuous battery-powered operation
• FIFO or LIFO inventory rotation
• automatic and remote pallet handling
• different pallet sizes and rack configurations
• low-battery return and alarm functions
• low-temperature warehouse operation

The two-way pallet shuttle performs pallet movement inside the rack lane after receiving commands from the warehouse system or remote controller.

Its battery-powered structure makes it suitable for pallet storage projects where the shuttle needs to operate continuously within dedicated storage lanes without a fixed onboard power cable.

The two-way pallet shuttle operates on dedicated rails installed inside the pallet racking system. After receiving an operating command, the shuttle travels to the target pallet position, lifts or lowers the pallet, completes storage or retrieval, and returns to the initial position after the task.

The vehicle uses a DC servo motor, mechanical screw lifting mechanism, and LiFePO4 battery. Maximum lifting height is 50 mm.

Battery configurations include 24 / 48 VDC and 30 / 52 Ah. When the battery level becomes insufficient, the shuttle automatically returns to the initial position and activates an alarm.

The standard communication configuration uses a 433 MHz RF remote controller, while WF models support wireless network communication.

Rated load capacity

1200 / 1500 kg

Unloaded travel speed

60–72 m/min

Loaded travel speed

36–54 m/min

Maximum lifting height

50 mm

Lifting type

Mechanical Screw Lifting

Motor type

DC Servo

Battery type

LiFePO4 Battery

Battery voltage

24 / 48 VDC

Battery capacity

30 / 52 Ah

Charging time

Approx. 3 h

Continuous operating time

Approx. 8 h

Remote frequency

433 MHz

Straight-line remote distance

100 m

Storage mode

FIFO / LIFO

Communication mode

RF Remote Control / Wireless Network

Operating environment

Ambient / Low Temperature

Control functions

Manual / Automatic

Customization

Standard / Customized Model

This page refers to a battery-powered two-way pallet shuttle operating forward and backward within a single rack lane.

It is mainly suitable for:

• palletized goods
• automated pallet storage
• high-density pallet racking
• deep-lane pallet storage
• FIFO or LIFO storage
• 1200 kg or 1500 kg pallet loads
• ambient-temperature warehouses
• low-temperature warehouse applications

The stated approximately 8-hour continuous operating time and approximately 3-hour charging time are the reference values provided for the available battery configuration.

Actual operating time should still be evaluated according to pallet load, travel distance, task frequency, operating environment, and battery configuration.

This equipment is a two-way single-lane shuttle and should not be treated as a four-way or multi-directional pallet shuttle.

1200 kg and 1500 kg are the available rated load configurations and should be selected according to the actual pallet and goods weight.

60–72 m/min refers to unloaded travel speed, while 36–54 m/min refers to loaded travel speed.

The shuttle uses mechanical screw lifting with a maximum lifting height of 50 mm.

Available pallet configurations include 1200*1000, 1200*800, 1200*1100, 1200*1200, 1000*1200, 1100*1100, 1300*1300, and 1300*1100 mm.

The model coding system can identify rail specification, pallet size, operating environment, communication mode, and customized configuration. No environment code indicates ambient operation, while C indicates a low-temperature version. No communication code indicates RF remote control, while WF indicates wireless network communication. NS indicates a customized model.

DSS uses a 50*148 mm rail with double deceleration holes. DSSA uses a 70*163 mm rail, DSSC uses a 70*130 mm rail, and DSSD uses a 50*148 mm rail with baffle-scanning deceleration.

• Automated Pallet Storage
  Suitable for pallet storage systems requiring automatic in-lane transport, lifting, positioning, and retrieval.
• Food Raw Material Storage
  Suitable for palletized food ingredients and production materials requiring organized FIFO or LIFO storage.
• Grain and Edible Oil Warehousing
  Used for palletized grain, edible oil, and related raw materials in high-density storage systems.
• Beverage and Daily Consumer Goods Warehousing
  Suitable for palletized beverages, household products, and other finished goods.
• Finished Goods Warehousing
  Applicable to manufacturing and finished-goods warehouses using dense pallet storage lanes.
• Heavy-Duty Panel Storage
  Suitable for palletized panel products where the total pallet load remains within the selected rated capacity.
• Agricultural Materials Storage
  Used for palletized agricultural materials and reserve goods.
• Cold Chain Storage
  A low-temperature shuttle configuration is available for cold-chain and low-temperature warehouse applications.

The two-way pallet shuttle can receive operating commands from a warehouse system or remote controller.

Available operating and communication functions include:

• 433 MHz RF remote control
• wireless network communication
• automatic storage and retrieval
• specified quantity storage and retrieval
• manual forward and reverse travel
• manual lifting and lowering
• emergency braking
• automatic return to initial position
• low-power standby mode

The shuttle also supports pallet arrangement, inventory quantity counting, vehicle rescue by integrated towing hook, audible positioning, and low-battery automatic return and alarm.

Different pallet sizes, rail configurations, operating environments, communication methods, and customized models can be selected according to project requirements.

1. LiFePO4 Battery for Continuous Pallet Operations
   The shuttle uses a LiFePO4 battery with 24 / 48 VDC voltage and 30 / 52 Ah capacity, with approximately 3 hours charging time and approximately 8 hours continuous operating time.
2. 1200 kg and 1500 kg Load Options
   Two rated load configurations are available for different palletized goods and warehouse storage requirements.
3. Automated Pallet Storage and Retrieval
   The shuttle can receive tasks automatically and perform pallet storage, retrieval, lifting, positioning, and placement inside the storage lane.
4. FIFO and LIFO Storage Support
   Both FIFO and LIFO inventory modes are supported according to rack layout and pallet access direction.
5. Flexible Remote and Wireless Control
   The standard configuration uses a 433 MHz RF remote controller with a stated straight-line control distance of 100 m, while WF models support wireless network communication.

• Choose by battery configuration
  Confirm whether the project requires 24 or 48 VDC and 30 or 52 Ah according to the selected shuttle configuration.
• Choose by load capacity
  Select 1200 kg or 1500 kg according to the combined weight of the pallet and stored goods.
• Choose by pallet size
  Confirm pallet fork-entry direction and depth before selecting the corresponding shuttle dimensions.
• Choose by rail configuration
  Select DSS, DSSA, DSSC, or DSSD according to the rack rail structure and dimensions.
• Choose by operating environment
  For low-temperature warehouse applications, select the C low-temperature configuration and confirm the required project temperature before final selection.

1. What battery does the two-way pallet shuttle use?
   The shuttle uses a LiFePO4 battery with 24 / 48 VDC voltage and 30 / 52 Ah capacity.
2. How long can the battery operate continuously?
   The stated continuous operating time is approximately 8 hours, with approximately 3 hours charging time.
3. What load capacity does the shuttle support?
   The available rated load capacities are 1200 kg and 1500 kg.
4. Does the shuttle support automatic pallet storage and retrieval?
   Yes. It can automatically perform pallet storage, retrieval, lifting, positioning, and placement after receiving an operating command.
5. Can the system be customized for different warehouse projects?
   Yes. Pallet size, rail configuration, operating environment, communication method, and non-standard configurations can be selected according to project requirements.