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{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
Precision High Tonnage Robotic Stamping Line Smart Press Automation
In the pursuit of zero-defect manufacturing, Precision High Tonnage Robotic Stamping Line Smart Press Automation represents the ultimate integration of massive force and digital intelligence. Zhejiang Qicheng Intelligent Technology specializes in these high-stakes environments (1200T - 2500T+), where the goal is to maintain sub-millimeter accuracy while moving oversized components at maximum velocity. By combining ABB's high-inertia robotics with the SAS Intelligent Ecosystem, we provide the technical infrastructure required for the most complex automotive and aerospace forming tasks.
Precision Smart Press Automation Matrix
This technical benchmark highlights how smart integration outperforms traditional mechanical or manual high-tonnage lines.
Precision Metric
Legacy High-Tonnage Line
Qicheng Smart Robotic Line
System Sync
Discrete I/O Handshake
Continuous "Crank-Angle" Servo-Link
Placement Accuracy
±0.5mm to 1.0mm
±0.05mm (Laser-Compensated)
Stroke Efficiency
Wait-and-Move Logic
Dynamic "Fly-Through" Entry
Die Protection
Reactive (Stop on Impact)
Predictive (Ultrasonic/Force Sensing)
Data Visibility
Offline Reporting
Real-Time SAS Cloud Telemetry
Core Engineering for Precision Stamping
Laser-Guided "Zero-Point" Calibration: High-tonnage environments suffer from thermal expansion and floor vibration. Our ABB units feature automated "Zero-Point" routines. The robot touches a fixed reference pin on the press bed to auto-calibrate its coordinate system, ensuring that the Tool Center Point (TCP) remains consistent even after months of 24/7 operation.
Vibration-Neutralizing Seismic Pedestals: To protect the high-resolution encoders of the ABB IRB 7600/8700, we utilize Polymer-Filled Damping Bases. These structures absorb the harmonic shocks of 2000T+ strikes, preventing the "ghost alarms" and drift common in poorly isolated systems.
Carbon Fiber Truss EOAT: Precision requires rigidity. Our End-of-Arm Tooling uses aerospace-grade carbon fiber trusses. This provides a high stiffness-to-weight ratio, preventing "Part-Wobble" during high-speed transfers and ensuring the blank is seated perfectly in the die pins.
Digital Twin "Path-Tuning": Using RobotStudio®, we simulate the exact airflow and inertia of your specific part. This allows us to "Tune" the robot's acceleration curves to avoid the aerodynamic lift that can shift a large panel during a 5m/s transfer.
Targeted Smart Automation Q&A: Precision Focus
How do you ensure the robot places the part into the die without hitting the locating pins at high speed?
We utilize Servo-Float Logic. During the "Place" move, the robot's joints enter a "Soft" mode. This allows the centering pins on the die to guide the part into the final position without the robot "fighting" the pins, preventing both part deformation and premature wear on the tooling.
How does the "Smart" system handle variations in material thickness or oily blanks?
Every Qicheng line is equipped with Ultrasonic Double-Sheet Detectors and Eddy Current Sensors. If a blank is 0.1mm out of spec or if two sheets are stuck together, the robot automatically diverts the part to a reject bin without stopping the press, maintaining the line's rhythm while protecting the die.
Can the system detect if a part has "Stuck" in the upper die during extraction?
Yes. We integrate Vacuum-Flow Analytics. If the robot attempts to extract a part and the vacuum sensors detect a "Partial-Seal" or "Incomplete Release," the SAS Controller triggers an immediate Emergency Stop (E-Stop) in milliseconds—faster than any human operator could react—preventing a catastrophic "Double-Hit."
What is the benefit of "Smart Factory" connectivity for a single tandem line?
Beyond simple operation, the SAS Cloud tracks the "Signature" of every successful stroke. By analyzing motor torque and vibration, we can predict when a bearing in the 7th-axis rail is nearing the end of its life. This allows you to schedule a 30-minute replacement during a shift change rather than suffering a 4-hour breakdown during peak production.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
