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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
{"title":"Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/compact_automotive_stamping_line_high_tonnage_robotic_press_to_press_transfer.jpg","attrs":{"Type":"Robotic Stamping Line","Maintenance":"Easy maintenance and quick setup","Robottype":"Industrial Robot","Design":"Compact"}}
In the realm of Heavy-Duty Press Automation, the integration of 6-axis robotics is the definitive solution for managing high-inertia loads while maintaining the spatial flexibility required for complex metal forming. Zhejiang Qicheng Intelligent Technology leverages the ABB IRB 7600 and IRB 8700 series to bridge the gap between massive mechanical power and precision digital control. When dealing with heavy-gauge steel—such as automotive chassis rails, truck longitudinal beams, or large-format industrial baseplates—the automation must account for extreme torque, vibration, and safety.
Heavy-Duty 6-Axis Performance Matrix
Our heavy-duty lines are engineered for "Maximum Rigidity," ensuring that the robot's high-speed movements do not compromise the integrity of the part or the longevity of the machine.
Technical Metric
Standard Stamping Robot
Qicheng Heavy-Duty 6-Axis
Handling Capacity
100kg - 250kg
500kg - 800kg+ (Reinforced Wrists)
Reach (Horizontal)
2.5m - 3.0m
Up to 4.2m (Extended Arm Options)
Positioning Torque
Standard Gearboxes
High-Inertia Tuned Drives
Vibration Tolerance
Low (Requires isolation)
Active Harmonic Suppression
Protection Rating
IP65
IP67 / Foundry Plus 2 (Oily/Hot)
Technical Pillars of Heavy-Duty 6-Axis Automation
1. Inertia-Matched Motion (TrueMove™ Technology)
Moving a 600kg steel plate creates massive kinetic energy. We utilize ABB's TrueMove™ algorithms to calculate the exact path and torque requirements in real-time. This prevents "path-deviations" during high-speed deceleration. By matching the robot's acceleration profile to the specific center of gravity of the heavy part, we ensure a smooth, jitter-free transfer into the press die.
Standard vacuum systems are insufficient for thick-gauge plate. Our heavy-duty EOAT combines:
High-Power Electromagnets: For secure lifting of heavy steel even with surface scale or oil.
Safety "Grip-Check" Sensors: Integrated load cells that verify the part is securely held before the robot initiates a high-G-force move.
Pneumatic Compliance: "Soft-Touch" cylinders that allow for slight vertical movement, protecting the robot's 6th axis from the impact of the press pins.
3. Reinforced Seismic Pedestals
Heavy-duty presses (2000T+) generate ground-borne shocks that can disrupt robot encoders. Qicheng's engineering team designs Reinforced Polymer-Filled Pedestals. These heavy steel structures are internally dampened to decouple the robot from the press's harmonic vibration, maintaining a consistent repeatability of ±0.08mm even during peak production cycles.
4. Integrated 7th-Axis Compatibility
For large-scale tandem lines where press spacing is significant, we mount the heavy-duty 6-axis robots on Servo-Driven Linear Tracks. This "7-Axis" configuration allows the robot to pick from Press 1 and travel 6+ meters to Press 2 at speeds up to 4m/s, maintaining a continuous production flow that would be impossible for stationary units.
Key System Highlights
Advanced Path Simulation: Every heavy-duty move is pre-validated in RobotStudio®. We simulate the exact "swing" of the heavy part to ensure it clears the press pillars with zero risk of collision.
Automated Scrap & Slug Management: The 6-axis robot can be programmed to perform a "shake" or "tilt" move during extraction to clear slugs or offcuts, ensuring the die remains clean for the next stroke.
Foundry Plus 2 Protection: Our heavy-duty robots are pressurized and sealed against the aggressive lubricants and high temperatures common in heavy plate stamping and hot-forming.
Industry Q&A (Heavy-Duty Focus)
Q: How do you prevent the heavy part from "Slipping" during high-speed turns?
A: We use Multi-Point Magnetic Synchronization. By distributing high-power magnets across the length of the part and interlinking them with the robot's E-Stop circuit, the system can detect a "micro-shift" in the part's position and safely decelerate before a drop occurs.
Q: Can a 6-axis robot handle the "Deep-Draw" extraction typical of heavy-duty parts?
A: Yes. The 6th axis (the wrist) provides the necessary tilt and rotation to "snake" a deep-drawn part out of the die cavity without hitting the upper or lower bolsters. This spatial freedom is the primary advantage over traditional linear feeders.
Q: What is the maintenance cycle for a robot handling 500kg+ loads 24/7?
A: Through our SAS Intelligent Cloud, we monitor gearbox oil temperatures and motor current. Standard maintenance is typically required every 6,000 to 8,000 hours, but our predictive alerts often identify minor wear issues (like seal degradation) much earlier, preventing unplanned downtime.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
