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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
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{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
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Heavy-Gauge Metal Stamping Line High Tonnage Robotic Press Automation
For Heavy-Gauge Metal Stamping Lines, the engineering challenge shifts from simple speed to Inertia Management and Structural Dynamics. When processing plates ranging from 6mm to 12mm+ (typical for truck chassis, construction machinery, and heavy industrial brackets), the "Mass-in-Motion" creates significant centrifugal forces that can destabilize standard automation. Zhejiang Qicheng Intelligent Technology provides specialized high-tonnage systems utilizing ABB's IRB 8700—their highest-capacity robot—engineered to maintain a ±0.05mm repeatability while moving payloads up to 800kg.
Heavy-Gauge Stamping Performance Matrix
High-tonnage automation requires a fundamental shift in how kinetic energy is handled compared to light-gauge appliance lines.
Technical Parameter
Standard Sheet Metal Stamping
Heavy-Gauge Industrial Stamping
Material Thickness
0.5mm - 2.0mm
6.0mm - 12.0mm+ (Plate Steel)
Press Tonnage
400T - 800T
1200T - 2500T+ (Heavy Duty)
Gripper Technology
Vacuum Suction
High-Power Magnetic / Hydraulic Clamp
Robot Selection
ABB IRB 6700
ABB IRB 7600 / IRB 8700
Foundation Requirement
Standard Concrete
Seismic-Isolated / Polymer-Injected
Core Engineering for High-Tonnage Automation
1. High-Inertia Path Planning (TrueMove™)
When a robot swings a 4-meter long truck chassis rail, the "End-of-Arm" momentum is massive. We utilize ABB's TrueMove™ technology, which calculates the real-time torque required for every motor. This ensures the robot follows the exact programmed path without "oscillating" or overshooting the press entry point, even at maximum acceleration.
2. Heavy-Duty 7th Axis Linear Rails
For large-scale lines where presses are spaced 8 to 12 meters apart, stationary robots are insufficient. We mount the ABB IRB 8700 on a Servo-Driven Linear Rail.
Synchronized Travel: The 7th axis is treated as an integrated robot joint, allowing the robot to begin its "Reach" move while the rail is still sliding, shaving seconds off the total cycle time.
Rigidity Engineering: The rails utilize high-rigidity bearings and reinforced gear racks to prevent "tipping" or vibration during the transfer of heavy plates.
3. Harmonic Vibration Decoupling
A 2500T press strike creates ground-borne vibrations that can damage robot encoders. Our systems are anchored on Polymer-Injected Damping Pedestals. These heavy steel bases are internally dampened to decouple the robot from the press harmonics, ensuring long-term mechanical accuracy.
Strategic Industry Q&A: Heavy-Gauge Focus
How do you ensure the "Pick-and-Place" accuracy for oily, heavy-gauge plates?
We utilize Hybrid Magnetic-Vacuum EOAT. While vacuum cups provide initial contact, high-power permanent magnets engage to lock the heavy plate in place. The SAS Control System monitors the "Holding Force" in real-time. If the plate shifts by even 1mm during a high-G move, the robot automatically slows down to prevent a "Part-Drop."
Can the system handle "Hot Stamping" or "Press Hardening" for heavy structural parts?
Yes. For heavy-gauge hot forming, we equip the robots with Heat-Shielded Grippers and stainless-steel pneumatic lines. The robot is programmed for a "Minimum Air Time" transfer, moving the 900°C blank from the furnace to the die in under 5 seconds to ensure the required metallurgical quenching.
What is the primary cause of downtime in high-tonnage lines, and how do you prevent it?
The primary cause is Mechanical Fatigue due to constant high-load cycling. Our SAS Intelligent Cloud monitors the "Vibration Fingerprint" of every robot axis. By comparing real-time data to a healthy baseline, we can predict a gearbox failure weeks in advance, allowing you to perform maintenance during a scheduled shutdown rather than an emergency stop.
How do you handle "Part Re-Orientation" for complex heavy-duty geometries?
Unlike bulky mechanical turnover stations that take up floor space, our 6-axis robots perform a "Mid-Air Flip" or complex rotation during the transfer. This "In-Flight" re-orientation eliminates the need for extra equipment and prevents the surface damage often caused by mechanical flipping units.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
