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{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
{"title":"Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/compact_automotive_stamping_line_high_tonnage_robotic_press_to_press_transfer.jpg","attrs":{"Type":"Robotic Stamping Line","Maintenance":"Easy maintenance and quick setup","Robottype":"Industrial Robot","Design":"Compact"}}
In the era of Industry 4.0, Zhejiang Qicheng Intelligent Technology provides specialized Smart Factory Solutions for High Tonnage Press Lines (1200T - 2500T+). By seamlessly integrating world-class ABB 6-axis and 7-axis robotics with our proprietary SAS Intelligent Control System, we transform traditional tandem stamping lines into high-velocity, data-driven production engines, empowering global automotive and heavy industrial sectors to achieve breakthroughs in both capacity and precision.
High-Tonnage Stamping Performance Matrix
For heavy-duty metal forming, we utilize high-inertia management and microsecond-level synchronization to ensure superior system stability under extreme loads.
Performance Metric
Manual / Legacy Mechanical Line
Qicheng ABB Robotic Stamping Line
Compatible Tonnage
600T - 1000T
1200T - 2500T+ (Ultra-Heavy Duty)
Robotic Hardware
Standard Units
ABB IRB 7600 / IRB 8700 (High-Payload)
Throughput (SPM)
6 - 8 SPM
12 - 15+ SPM (High-Speed Sync)
Payload Capacity
< 150 kg
Up to 800 kg (Reinforced Wrist)
Changeover Time
45 - 90 Minutes
< 3 Minutes (Integrated QDC)
Technical Pillars of Smart Factory Systems
To ensure efficient production of large-scale components (e.g., chassis rails, side panels, and heavy enclosures), we build technical barriers across three dimensions: motion control, structural rigidity, and material handling.
Dynamic "Fly-Through" Synchronization: Utilizing ABB StampWare and real-time crank-angle tracking, the robot does not wait for the press to reach Top Dead Center (TDC). By calculating a "Safe-Entry Vector," the robot initiates movement while the ram is still ascending. This logic increases the effective output by over 20%.
Seismic-Isolated Foundation Engineering: High-tonnage strikes generate massive ground-borne harmonics. We employ polymer-filled damping pedestals to decouple the robot's high-resolution encoders from press impact forces, ensuring a repeatability of ±0.05mm throughout a 15-year lifecycle.
7th-Axis Servo Linear Transfer Rails: For lines with large press spacing (6-10 meters), robots are mounted on servo linear tracks. With travel speeds up to 5m/s and integrated control as a 7th axis, these rails eliminate intermediate stage tables and significantly reduce the factory footprint.
SAS Intelligent Cloud Monitoring: The system integrates 24/7 Predictive Maintenance (PdM). By monitoring motor thermals and gearbox vibration frequencies, the system flags alerts if data deviates by 5% from its "healthy signature," preventing unplanned downtime and maintaining high OEE.
Flexibility & Material Handling Capabilities
Modern smart factories must possess the ability to rapidly switch between various materials, such as High-Strength Steel (HSS) and Aluminum alloys.
Hybrid De-stacking Stations: Features magnetic fanners (for steel) and air-knife separation with eddy current double-sheet detection (for aluminum), switchable via a one-touch software recipe.
Class-A Surface Protection: Utilizing truss-reinforced Carbon Fiber EOAT (End-of-Arm Tooling) with non-marking vacuum cups, we ensure that exterior body panels remain free of scratches or pressure marks during high-speed operation.
Virtual Commissioning (Digital Twin): Before hardware installation, a 100% accurate Digital Twin is built using ABB RobotStudio®. We simulate all die and pillar interferences to achieve "out-of-the-box" onsite commissioning efficiency.
Smart Factory Strategic Q&A
How does the system mitigate vibration for workpieces exceeding 4 meters in length?
We implement Active Deflection Compensation. The ABB robot's 6th axis (wrist) is programmed to apply a real-time counter-tilt during the transfer path to offset the physical deflection of ultra-long EOAT, ensuring the part is placed into the next die with absolute precision.
How do you handle the aggressive oil mist and high-temperature environments of stamping shops?
All ABB robots provided by Qicheng are equipped with Foundry Plus 2 protection. The chassis features IP67-rated sealing and internal pressurization to prevent drawing oil mist from corroding internal electronics, making them ideal for both Hot Stamping and high-intensity cold stamping environments.
How does this Smart Factory solution accelerate the Return on Investment (ROI)?
By boosting throughput by 3-5 SPM, reallocating 4-6 high-risk manual positions, and reducing die wear through precision placement, the ROI is typically achieved within 14 - 18 months. Furthermore, it eliminates production quality fluctuations caused by human fatigue.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
