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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
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{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
High Tonnage Press Line Robotic Automation for Automotive Components
For High Tonnage Press Lines (1200T - 2500T+), the engineering challenge shifts from simple speed to Inertia Management and Structural Dynamics. When processing heavy-duty automotive components like chassis rails, B-pillars, or floor pans, the "Mass-in-Motion" creates significant centrifugal forces that can destabilize standard automation. Zhejiang Qicheng Intelligent Technology specializes in integrating high-capacity ABB robotics (IRB 7600/8700) with proprietary SAS Intelligent Control to bridge the gap between massive press force and sub-millimeter placement precision.
High Tonnage Automation Performance Matrix
In the heavy-duty automotive sector, a "Smart Factory" is measured by its ability to maintain stability under extreme kinetic loads.
Technical Parameter
Standard Sheet Metal Line
High Tonnage Automotive Line
Material Gauge
0.5mm - 2.0mm
3.0mm - 10.0mm+ (Heavy Plate)
Payload Capacity
< 150 kg
Up to 800 kg (High-Inertia Tuned)
Positioning Accuracy
± 0.5mm
± 0.05mm (Servo-Locked)
Robot Selection
ABB IRB 6700
ABB IRB 8700 (Extra Heavy Duty)
Foundation Type
Standard Floor Mount
Seismic-Isolated Damping Pedestals
Core Engineering for Heavy-Duty Automotive Forming
High-Inertia Path Planning (TrueMove™)
When a robot swings a 4-meter long truck chassis rail, the "End-of-Arm" momentum is massive. We utilize ABB's TrueMove™ technology, which calculates the real-time torque required for every motor. This ensures the robot follows the exact programmed path without "oscillating" or overshooting the press entry point, even at maximum acceleration.
Seismic-Isolated Foundation Engineering
A 2500T press strike creates ground-borne vibrations that can damage sensitive robot encoders. Our systems are anchored on Polymer-Injected Damping Pedestals. These heavy steel bases are internally dampened to decouple the robot from the press harmonics, ensuring long-term mechanical accuracy and a 15-year operational lifespan.
Heavy-Duty 7th Axis Linear Transfer
In large-scale automotive lines where presses are spaced 8 to 12 meters apart, stationary robots are a bottleneck. We mount the ABB IRB 8700 on a Servo-Driven Linear Rail.
Synchronized Travel: The 7th axis is treated as an integrated robot joint, allowing the robot to begin its "Reach" move while the rail is still sliding, shaving seconds off the total cycle time.
Rigidity Engineering: The rails utilize high-rigidity bearings to prevent "tipping" during high-G moves with heavy plates.
Strategic Industry Q&A: High Tonnage Focus
How do you ensure the "Pick-and-Place" accuracy for oily, heavy-gauge structural parts?
We utilize Hybrid Magnetic-Vacuum EOAT. While vacuum cups provide the initial seal, high-power permanent magnets engage to "lock" the heavy plate in place. The SAS Control System monitors the "Holding Force" in real-time; if the plate shifts by even 1mm during a high-G move, the robot automatically adjusts its path to prevent a part-drop.
Can the system handle "Hot Stamping" or "Press Hardening" for safety-critical parts like B-pillars?
Yes. We equip the robots with Heat-Shielded Grippers and stainless-steel pneumatic lines. The robot is programmed for a "Minimum Air Time" transfer, moving the 900°C blank from the furnace to the die in under 5 seconds to ensure the required metallurgical quenching for high-strength results.
What is the primary driver for ROI when automating a high tonnage tandem line?
The ROI is driven by the Unlocking of Press Capacity. By increasing the SPM (Strokes Per Minute) from a manual 6 to a robotic 12+, you effectively double the output of your existing multi-million dollar press assets. Combined with a 95% reduction in scrap and lower insurance premiums, typical payback is achieved within 14 to 18 months.
How do you manage "Part Re-Orientation" for complex chassis geometries?
Unlike bulky mechanical turnover stations, our 6-axis robots perform a "Mid-Air Flip" during the transfer. This "In-Flight" re-orientation eliminates the need for extra equipment, reduces the factory footprint, and prevents surface damage caused by mechanical flipping units.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
