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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
Heavy-Duty Press Automation Robotic Stamping Line Upgrade
Upgrading a Heavy-Duty Press Automation line is often the most cost-effective way to achieve modern "Smart Factory" performance without the massive capital expenditure of a new press. Zhejiang Qicheng Intelligent Technology specializes in Robotic Stamping Line Upgrades, replacing aging linear feeders or legacy robotics with high-speed ABB 6-axis systems (such as the IRB 6700 or IRB 8700). An upgrade (Retro-Automation) focuses on three goals: increasing Strokes Per Minute (SPM), improving Reliability, and enabling Data Traceability.
Heavy-Duty Upgrade Performance Matrix
A strategic upgrade can transform a 15-year-old press into a high-precision production asset.
Feature
Legacy / Manual Line
Qicheng Upgraded Robotic Line
Transfer Speed
Fixed / Mechanical
Variable / Servo-Synchronized
Control Logic
Basic Relay / PLC
ABB OmniCore™ + StampWare
Safety System
Physical Fencing Only
SafeMove Pro (Electronic Safety)
Data Visibility
None (Blind Operation)
Real-Time OEE & Predictive Cloud
Changeover Time
45 - 90 Minutes
< 5 Minutes (Automated QDC)
Key Technical Modules for a Heavy-Duty Upgrade
1. Controller & Motion Engine Overhaul
We replace outdated robot controllers with the ABB OmniCore™ platform. This provides the processing power required for QuickMove™ and TrueMove™ path planning. By optimizing the robot's secondary and tertiary axes, we can "whip" heavy parts (up to 800kg) between presses with minimal vibration, typically gaining 2-3 SPM immediately.
2. Press-to-Robot "Electronic Camming"
Older lines often rely on simple "Wait-for-Signal" logic, which wastes precious milliseconds. During an upgrade, we install high-resolution encoders on the press crank. The robot now "shadows" the ram's position. As the ram ascends, the robot enters the die area at a calculated vector, reaching the pick point exactly as the die clears—eliminating the "stutter" found in legacy automation.
3. Seismic-Isolated Pedestal Retrofit
Heavy-duty presses create ground-borne harmonics that destroy standard robot encoders over time. As part of our upgrade package, we replace standard floor mounts with Polymer-Filled Seismic Pedestals. These bases decouple the robot from the 2000T+ impact forces, extending the robot's lifespan and maintaining a repeatability of ±0.05mm.
4. Smart End-of-Arm Tooling (EOAT) Conversion
We replace heavy steel grippers with lightweight Carbon Fiber or High-Strength Aluminum assemblies.
Integrated Sensors: We add vacuum flow and "part-present" sensors that feed directly into the robot's safety loop.
Quick-Change Plates: We install automatic tool changers that allow the robot to swap its own gripper during a die change, fully automating the transition between part numbers.
Key Solution Highlights
Zero-Interference Simulation: Before the physical upgrade, we create a Digital Twin in RobotStudio®. We map your existing press pillars and die geometries to ensure the new 6-axis path is 100% collision-free.
Predictive Maintenance (SAS Cloud): We add vibration and thermal sensors to the robot's gearboxes. This data is uploaded to our SAS Intelligent Cloud, allowing your team to see "Health Scores" for the line on any mobile device.
SafeMove Pro Integration: This allows for "Collaborative Zones." Maintenance teams can safely inspect one area of the line while the robots continue to operate at a reduced, safe speed in another, preventing total line shutdowns.
Industry Q&A (Upgrade & Retrofit Focus)
Q: Can you upgrade a line where the presses are from different manufacturers?
A: Yes. Our Universal Press Gateway acts as a translator. We can synchronize an ABB robot to work between a Schuler press and a Komatsu press, providing a unified "Handshake" logic that treats the disparate machines as a single, cohesive tandem line.
Q: What is the typical downtime required for a robotic line upgrade?
A: Because we perform Virtual Commissioning in advance, on-site mechanical installation and software "fine-tuning" typically take 7 to 14 days. We often schedule these upgrades during planned annual shutdowns to minimize production impact.
Q: How do we justify the cost of an upgrade versus buying a new line?
A: An upgrade typically costs 30% - 40% of a new line but provides 90% of the performance. When you factor in the extended life of your existing presses and the immediate jump in OEE, the ROI for a heavy-duty upgrade is usually achieved in less than 12 months.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
