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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
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ABB Robot Stamping Line Automated High Tonnage Press-to-Press Systems
In the world of High-Tonnage Press-to-Press Systems, the integration of ABB Robotics transforms a series of isolated machines into a synchronized, high-velocity production engine. Zhejiang Qicheng Intelligent Technology specializes in these high-capacity lines (1200T - 2500T+), where the goal is to move massive structural components with zero "idle time" and sub-millimeter precision. By leveraging ABB's Foundry Plus 2 protection and OmniCore™ control architecture, we provide a robust solution for the most aggressive stamping environments.
High-Tonnage System Architecture (ABB Integrated)
Our high-tonnage lines are engineered to handle the massive inertia of heavy-gauge steel and oversized aluminum blanks.
Technical Metric
Legacy Mechanical Transfer
Qicheng ABB Robotic System
Compatible Tonnage
Fixed 600T - 1000T
1200T - 2500T+ (Heavy Duty)
Robot Model
N/A
ABB IRB 7600 / IRB 8700
Transfer Speed
Fixed Mechanical
Servo-Synchronized (Up to 15 SPM)
Payload Capacity
Limited by Bar Strength
Up to 800 kg (High-Inertia Tuned)
Changeover Time
45 - 90 Minutes
< 5 Minutes (Automated QDC)
Technical Pillars of High-Tonnage Press-to-Press Systems
1. "Press-Sync" Dynamic Path Planning
High-tonnage presses have a massive "Die Opening" window. We utilize ABB StampWare to monitor the press crank angle in real-time. The robot does not wait for the press to reach the top dead center (TDC); instead, it calculates a Safe-Entry Vector. As the ram ascends, the robot "flies" into the die area, extracting the part while the press is still in motion. This "Fly-Through" logic adds 2-3 Strokes Per Minute (SPM) to the line's total output.
2. Seismic-Isolated Foundation Technology
A 2500T press strike creates ground-borne vibrations that can damage standard robot encoders. Qicheng's high-tonnage systems are mounted on Polymer-Filled Seismic Pedestals. These heavy steel bases are internally dampened to decouple the robot from the press harmonics, ensuring the robot maintains a repeatability of ±0.05mm over a 15-year lifespan.
3. Heavy-Duty 7th Axis Linear Transfer
For large-scale automotive or industrial lines where presses are spaced 6 to 10 meters apart, we mount the ABB IRB 8700 on a Servo-Driven Linear Rail.
High-Speed Bridging: The rail travels at speeds up to 5m/s, allowing a single robot to handle the "Press-to-Press" transfer without the need for an intermediate "Stage Table."
Integrated Control: The rail is treated as an additional robot axis (Axis 7), allowing for fluid, coordinated movement between the rail and the robot arm.
4. Specialized Automotive & Industrial EOAT
Handling high-tonnage parts (e.g., truck frame rails or large appliance panels) requires specialized End-of-Arm Tooling (EOAT):
Hybrid Magnetic-Vacuum Arrays: Combines high-power magnets for secure lifting of oily steel and vacuum cups for Class-A surface protection.
Structural Carbon Fiber: We utilize truss-reinforced carbon fiber frames to keep the EOAT lightweight, allowing the robot to use more of its motor torque for acceleration rather than just lifting the tool.
Key Solution Highlights
Digital Twin Pre-Commissioning: We build a 100% accurate RobotStudio® model of your press line. We simulate every die, pillar, and part geometry to ensure zero collisions at maximum production speeds.
SAS Intelligent Cloud Monitoring: Real-time health scores for robot gearboxes and motors. If a high-tonnage move puts excessive strain on a specific axis, the system alerts your team before a failure occurs.
SafeMove Pro Integration: Creates "Electronic Safety Zones." This allows maintenance to safely clear a scrap jam in the "Unloading" station while the "Loading" robot continues to prep the next blank at full speed.
Industry Q&A (High-Tonnage Strategic Focus)
Q: How do you prevent "Part Sag" when transferring 4-meter long panels?
A: We use Active Deflection Compensation. The robot's 6th axis (the wrist) is programmed to apply a slight counter-tilt during the move, while the EOAT is designed with "Natural-Support" points to keep the part perfectly flat for accurate placement into the next die.
Q: Can this system handle the high-heat requirements of Hot Stamping?
A: Yes. We offer Heat-Shielded ABB Robots with specialized "Grip-and-Quench" tooling. The robot extracts the 900°C blank from the furnace and places it in the die within a 5-second window to ensure the material reaches the required metallurgical structure.
Q: What is the ROI for automating a manual high-tonnage tandem line?
A: With a 40% increase in output and the removal of 6-8 high-risk manual handling positions, the ROI is typically achieved in 14 to 18 months. It also eliminates the "human fatigue" factor, ensuring the 15th SPM is as accurate as the first.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
