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Zhejiang SAS Intelligent Technology Co.,Ltd.

  • China,Jiaxing ,Zhejiang
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China Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer
China Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer

  1. China Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer

Compact Automotive Stamping Line High Tonnage Robotic Press to Press Transfer

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Type Robotic Stamping Line
Maintenance Easy maintenance and quick setup
Robottype Industrial Robot
Design Compact
Primaryfunction Stamping and forming metal parts
Materialcompatibility Suitable for various metal sheets
Cycletime Short cycle time for high productivity
Precision High precision stamping
Footprint Small footprint for space saving
Energyefficiency Energy-saving operation
Productname Compact Robotic Stamping Line
Controlsystem Advanced PLC and HMI control
Safetyfeatures Integrated safety guards and sensors
Applicationindustries Automotive, electronics, appliance manufacturing
Automationlevel Fully Automated
Packaging Details Standard packaging
Delivery Time 60 days
Payment Terms TT/LC
Place of Origin China
Brand Name Qicheng

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  1. Product Details
  2. Company Details

Product Specification

Type Robotic Stamping Line Maintenance Easy maintenance and quick setup
Robottype Industrial Robot Design Compact
Primaryfunction Stamping and forming metal parts Materialcompatibility Suitable for various metal sheets
Cycletime Short cycle time for high productivity Precision High precision stamping
Footprint Small footprint for space saving Energyefficiency Energy-saving operation
Productname Compact Robotic Stamping Line Controlsystem Advanced PLC and HMI control
Safetyfeatures Integrated safety guards and sensors Applicationindustries Automotive, electronics, appliance manufacturing
Automationlevel Fully Automated Packaging Details Standard packaging
Delivery Time 60 days Payment Terms TT/LC
Place of Origin China Brand Name Qicheng
High Light compact automotive stamping linecompact stamping press lineautomotive stamping press line
Automotive Stamping Line High Tonnage Robotic Press-to-Press Transfer
In the automotive sector, High-Tonnage Robotic Press-to-Press Transfer is the gold standard for producing structural safety components and large exterior panels. Zhejiang Qicheng Intelligent Technology specializes in automating these high-tonnage lines (1200T - 2500T+), where the challenge is to move oversized blanks with zero surface marking at speeds that match the press's maximum cycle rate. By integrating ABB's high-inertia robotics with sophisticated "Press-Sync" logic, we transform heavy-duty tandem lines into high-velocity, autonomous production cells.
 
High-Tonnage Automotive Performance Matrix
Our high-tonnage solutions are engineered for the specific demands of Body-in-White (BiW) manufacturing.
Technical Metric Standard Automotive Line High-Tonnage Robotic Transfer
Press Tonnage 600T - 1000T 1200T - 2500T+ (Heavy Tandem)
Part Weight Capacity < 80 kg Up to 500 kg+ (Reinforced Gearboxes)
Material Handling Steel Aluminum, HSS, & UHSS (Ultra-High-Strength)
Throughput (SPM) 10 - 12 SPM Up to 15 SPM (Synchronized Flow)
Repeatability ± 0.1mm ± 0.05mm (Laser-Compensated)
 
Technical Pillars of High-Tonnage Transfer Automation
1. Dynamic "Fly-Through" Synchronization
In high-tonnage automotive lines, every millisecond counts. We utilize ABB's StampWare and Crank-Angle Tracking. Instead of waiting for the press ram to reach the top of its stroke, the robot calculates the "Safe-Entry" window. The robot begins its entry move while the ram is still ascending, performing a "Fly-Through" extraction that clears the die area just as the ram reaches its peak. This logic alone can increase a line's output by 20% annually.
2. Specialized Heavy-Duty Automotive EOAT
High-tonnage parts like SUV side-frames or truck floor-pans require massive grippers. We design Modular Carbon Fiber EOAT that offers:
  • High-Volume Vacuum Arrays: Specifically for Class-A panels to ensure zero-marking.
  • Magnetic Hybrid Backup: For heavy-gauge steel reinforcements where vacuum alone might fail during high-G maneuvers.
  • Integrated Deflection Compensation: The robot's 6th axis automatically adjusts for the "sag" of a 4-meter long part, ensuring perfect alignment during the "Place" move into the next die.
3. 7-Axis Linear Rail Integration
High-tonnage presses are physically large, often resulting in wide "gaps" between stations (5m to 8m). We mount our ABB 6-axis robots on Servo-Driven 7th-Axis Linear Rails. This expands the robot's work envelope into a "moving corridor," allowing a single robot to bridge the distance at speeds up to 5m/s. This eliminates the need for intermediate "Stage-Tables," reducing the total footprint of the line.
 
Key System Highlights for Auto Manufacturers
  • Aluminum & Steel Multi-Material Capability: Our de-stacking stations feature both magnetic fanners (for steel) and air-knife separators with eddy-current sensors (for aluminum), allowing the line to switch between materials via a simple software recipe.
  • Seismic-Isolated Robot Pedestals: Custom-engineered bases that decouple the robot's high-precision encoders from the massive ground-shocks of a 2500T press stroke.
  • SAS Intelligent Cloud Monitoring: Real-time health tracking of the robot's gearboxes and motors. If the system detects a thermal spike during a high-tonnage run, it alerts your maintenance team before an unplanned shutdown occurs.
 
Industry Q&A (High-Tonnage Strategic Focus)
Q: How do you protect the Class-A surface finish on high-tonnage outer panels?
A: We use Individual Cup Monitoring. Every vacuum cup on the gripper is monitored for pressure. If a single cup fails to seal properly on an oily panel, the robot immediately adjusts its acceleration to prevent "sliding," and the HMI alerts the operator to check the tool.
Q: Can these robots handle the heat requirements of Hot Stamping (Press Hardening) lines?
A: Yes. For high-tonnage hot stamping, we use Heat-Shielded ABB Robots with specialized "Grip-and-Quench" tooling. The robot extracts the 900°C blank from the furnace and places it in the die within a 5-second window to maintain the material's crystalline structure.
Q: What is the ROI for automating a manual high-tonnage tandem line?
A: With a 4-5 SPM increase and the removal of 6-8 high-risk manual handling positions, the ROI is typically achieved in 14 to 18 months. More importantly, it eliminates the "human fatigue" factor, ensuring the 15th SPM at the end of the shift is just as accurate as the first.

Company Details

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 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2017

  • Total Annual:

    >25 million usd

  • Employee Number:

    165~200

  • Ecer Certification:

    Verified Supplier

Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...

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  • Zhejiang SAS Intelligent Technology Co.,Ltd.
  • No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
  • https://www.stampingline.com/

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