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{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
In the heavy-duty metal forming sector, equipment must possess the resilience to endure sustained high-impact loads while ensuring the stable handling of oversized workpieces. Our Heavy-Duty Transfer Stamping Line is a market-ready production unit integrating massive press forces (2500T-5000T+) with reinforced servo-driven transfer systems. Precision-engineered through Finite Element Analysis (FEA), the system is capable of processing plates up to 12mm thick. This is not merely a production line; it is a high-value asset designed to provide long-term operational stability and superior Return on Investment (ROI) for heavy-industry manufacturers.
Core Technical Specifications
Feature
Specification / Capability
Core Value
Total Nominal Tonnage
3000T - 5000T
Meets demands for thick-plate forming, blanking, & drawing
Max Transfer Payload
300 kg - 500 kg (incl. EOAT)
Designed for heavy chassis, bumpers, & structural parts
Sheet Thickness Range
3.0 mm - 12.0 mm
Covers truck, agricultural, & construction machinery sectors
Transfer Drive System
High-Torque Servo Drive
Ensures start-stop precision for heavy inertial loads
Frame Rigidity Std
1/10000 Deflection Control
Minimizes die wear & ensures accuracy under heavy load
Key Solution Highlights
Superior Rigidity & Off-Center Loading Adaptation: Heavy-duty stamping often involves significant off-center forces. Our solution utilizes a reinforced 4-point or closed-frame design, integrated with hydraulic overload protection and 8-point long-slide guides. This ensures no permanent deformation under extreme stress, establishing high Technical Authoritativeness.
Reinforced Heavy-Duty Transfer Automation: Traditional transfer bars often vibrate when handling heavy parts. This solution utilizes large-section aerospace-grade aluminum or high-rigidity alloy bars, coupled with imported heavy-duty linear guides and servo reducers, achieving high-speed handling with low noise and vibration.
Turnkey Rapid Deployment: As a complete "Ready-for-Sale" system, we provide end-to-end services from foundation guidance and heavy rigging to process parameter tuning. Clients avoid fragmented vendor management, enabling a Seamless Transition from Procurement to Production.
Digital Load Monitoring & Safety: The system features integrated Tonnage Monitoring, providing real-time feedback on each station's press force. If over-tonnage or double-headers are detected, the system responds within milliseconds to protect expensive heavy-duty dies.
Technical Q&A
What is the typical installation timeline after procurement?
Rigging and alignment are the most critical phases for heavy equipment. Leveraging our turnkey expertise and pre-designed modular interfaces, the on-site installation and commissioning phase can typically be completed within 12 to 16 weeks, approximately 30% faster than custom non-standard projects.
How is synchronization ensured for extra-long heavy parts (e.g., 6-meter longitudinal beams)?
We implement Dual-Servo Synchronous Drive Technology. Servo units are positioned at both ends of the transfer line, with real-time feedback through high-speed bus communication. This ensures perfect synchronization across the span, eliminating torsional deformation common in long-distance handling.
What is the expected residual value of this line in the secondary market?
High-quality heavy-duty stamping lines are considered core industrial assets. By utilizing global-standard electrical components (e.g., Siemens, Mitsubishi) and superior metallurgical frame materials, the system retains high mechanical precision and market value even after a decade of intensive operation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
