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Zhejiang SAS Intelligent Technology Co.,Ltd.

  • China,Jiaxing ,Zhejiang
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China Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance
China Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance

  1. China Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance
  2. China Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance
  3. China Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance

Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance

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Materialcompatibility Metal sheets and strips
Productname Compact Robotic Stamping Line
Type Robotic Stamping Line
Robottype Industrial Robot
Safetyfeatures Emergency stop, safety guards, light curtains
Powersupply Electric, voltage depending on configuration
Maintenance Low maintenance with predictive diagnostics
Outputcapacity High throughput suitable for mass production
Design Compact
Primaryfunction Stamping and forming metal parts
Controlsystem PLC with HMI interface
Footprint Small, space-saving layout
Integrationcapability Can be integrated with upstream and downstream equipment
Automationlevel Fully Automated
Cycletime Variable, typically seconds per part
Packaging Details Standard packaging
Delivery Time 60 days
Payment Terms TT/LC
Place of Origin China
Brand Name Qicheng

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  1. Product Details
  2. Company Details

Product Specification

Materialcompatibility Metal sheets and strips Productname Compact Robotic Stamping Line
Type Robotic Stamping Line Robottype Industrial Robot
Safetyfeatures Emergency stop, safety guards, light curtains Powersupply Electric, voltage depending on configuration
Maintenance Low maintenance with predictive diagnostics Outputcapacity High throughput suitable for mass production
Design Compact Primaryfunction Stamping and forming metal parts
Controlsystem PLC with HMI interface Footprint Small, space-saving layout
Integrationcapability Can be integrated with upstream and downstream equipment Automationlevel Fully Automated
Cycletime Variable, typically seconds per part Packaging Details Standard packaging
Delivery Time 60 days Payment Terms TT/LC
Place of Origin China Brand Name Qicheng
High Light compact stamping press linecompact tandem stamping pressplc stamping press line
Aerospace Transfer Stamping Line Efficiency Boost

The manufacturing of aerospace components—such as engine nacelles, wing leading edges, and frame stiffeners—imposes stringent demands on automation systems. It is not merely about speed, but about ensuring material structural integrity under extreme stress. Our efficiency enhancement solution focuses on hot-forming compatibility, zero-scratch surface protection, and digital traceability, enabling manufacturers to achieve production breakthroughs while complying with rigorous aviation standards.

Aerospace Performance Metrics

Aviation manufacturing prioritizes First Time Quality (FTQ) and process stability.

Key Metrics Efficiency Target Core Enabling Technology
First Time Quality (FTQ) Increase to 99.8% Integrated inline vision inspection and load sensors
Material Yield Improve by 15% - 25% Intelligent nesting algorithms and high-precision servo feeding
Changeover Time Reduce by 70% Modular EOAT and digital process parameter recall
Cycle Time per Part Shorten by 20% Transfer path optimization
Material Compatibility Multi-material adaptation Specialized grippers for titanium, 7-series aluminum, stainless steel
Strategic Efficiency Boosters
Hot & Cold Forming Synergy

For high-strength aerospace alloys, the system integrates an induction heating station. The automated transfer system precisely controls the dwell time from furnace to die, ensuring forming occurs within the optimal temperature window, thereby significantly reducing scrap caused by temperature drop.

Active Vibration Control & Soft Gripping

Aerospace parts are often large in area yet thin in gauge, making them prone to flutter during high-speed transfer. Our frequency-analysis-based servo control algorithm, combined with lightweight carbon fiber crossbars, achieves high speed without vibration, protecting the expensive material's surface oxide layer.

Full Lifecycle Digital Traceability

Every finished part is linked with its stamping tonnage curve, transfer position data, and environmental parameters. This data authoritativeness not only improves inspection efficiency but also meets the rigid quality traceability requirements of the aerospace industry.

Implementation Path: From Standalone Machine to Smart Factory
Step 1: Path Simulation & Optimization

Use digital twin technology to optimize transfer trajectories at the millisecond level, achieving the best balance between obstacle avoidance and speed.

Step 2: EOAT Specialization

Introduce adaptive suction cups that automatically compensate for part curvature, solving stable gripping challenges for complex aerospace curved surfaces.

Step 3: Predictive Maintenance Integration

Monitor servo current anomalies to prompt replacement of wear parts before failure occurs, ensuring 24/7 continuous high-efficiency operation of the stamping line.

Expert Q&A - Aviation Manufacturing
Q: How do you address the effect of titanium alloy springback on automated transfer?
A: Our solution integrates an inline laser measurement unit at the end of the transfer line. The system captures post-forming dimensional deviation data in real time and feeds back the offset to the front-end controller. If the deviation falls within the die adjustment range, the system automatically recommends compensation; if it is a positioning issue, the system automatically corrects the gripping offset to ensure alignment accuracy in subsequent stations.
Q: Aerospace-grade aluminum is extremely prone to denting during gripping. How do you handle this?
A: We employ non-contact Bernoulli grippers or specialized polyurethane soft-tip suction cups developed specifically for aerospace-grade aluminum. These devices provide sufficient lifting force while avoiding localized stress from physical contact, ensuring surface roughness fully complies with Class A aerospace standards.
Q: Does this system meet green manufacturing requirements?
A: Efficiency improvement itself is the greatest emission reduction. Through precise material nesting, scrap reduction technology, and servo system energy regeneration, this solution significantly reduces energy consumption per part and material waste, helping manufacturers achieve their ESG goals.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

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 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2017

  • Total Annual:

    >25 million usd

  • Employee Number:

    165~200

  • Ecer Certification:

    Verified Supplier

Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...

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Get in touch with us

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  • Zhejiang SAS Intelligent Technology Co.,Ltd.
  • No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
  • https://www.stampingline.com/

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