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{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
{"title":"Progressive Die Transfer Press Line Stamping Line 5-30 Seconds\/Press","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/4e\/05b3acbb6a9b26dec31065a32b23-200x200-1\/progressive_die_transfer_press_line_stamping_line_5_30_seconds_2fpress.jpg","attrs":{"Cycletime":"5-30 seconds per press","Presstype":"Automatic\/Manual (depending on model)","Platensize":"Customizable, commonly 40x50 cm","Application":"Heat transfer printing on textiles and other materials"}}
In modern automotive manufacturing, the production efficiency of body panels (such as side frames, roofs, inner/outer door panels) directly determines the output rate of the main assembly line. Our Body Panel Transfer Stamping Line Automation system is specifically designed for high-speed transfer of large, complex parts. By integrating advanced servo drive technology and high-precision end-of-arm tooling (EOAT), the system achieves full automation from destacking, oiling, and multi-station stamping to finished part stacking. This not only eliminates safety hazards associated with manual operation but also significantly improves Overall Equipment Efficiency (OEE) through extreme optimization of production strokes per minute (SPM).
Technical Specifications
Parameter Items
Technical Data
Remarks
Production Rate (Strokes Per Minute)
10 - 25 SPM
Depends on part size and press stroke
Maximum Payload
50 kg - 150 kg (including tooling)
Covers all mainstream large body panels
Repeat Positioning Accuracy
±0.1 mm
Ensures forming precision in multi-station continuous stamping
Transfer Stroke
2000 mm - 4500 mm
Customizable based on press spacing
Die Change Time
< 5 minutes
Integrated quick die change and one‑key parameter switching
Drive Method
High‑performance servo system
Fully synchronized servo control technology
Superior Synchronous Control Technology
Electronic cam synchronization technology enables perfect coordination between automation transfer and press slide motion, achieving the shortest feed cycle while maintaining a safe clearance margin.
Flexible End-of-Arm Tooling (EOAT)
For different materials such as aluminum and high‑strength steel, a hybrid configuration of vacuum suction cups, magnetic grippers, and pneumatic clamps is provided to prevent surface scratches (Class A surface protection).
Intelligent Fault Diagnosis
Built‑in sensors monitor vibration, temperature, and load fluctuations in real time. Predictive maintenance based on big‑data analytics provides early warnings of potential failures, reducing unplanned downtime.
Modular Expandability
Compatible with both in‑press transfer (single press multi‑station) and inter‑press transfer (multiple presses) configurations, and adaptable to major press brands (e.g., AIDA, Komatsu, Schuler).
Frequently Asked Questions
Q1: How does the automation system prevent scratches on Class A surfaces?
Our EOAT incorporates specialized non‑marking suction cups and cushioned mounts, combined with servo‑controlled soft‑landing technology. This ensures that during high‑speed picking and placing, the contact force between the suction cups and the sheet metal remains within a safe threshold, fully meeting the stringent surface quality requirements for passenger car exterior panels.
Q2: Is die changeover complicated when switching between different vehicle models?
The system supports one‑key changeover. Using the preset recipe management system, simply select the target model on the HMI; servo axes automatically adjust positions. With an automatic tool changer (ATC), the entire changeover process requires no manual intervention, significantly reducing downtime.
Q3: How is sheet metal vibration handled at high speeds?
We employ a vibration suppression control algorithm. By optimizing acceleration/deceleration curves (S‑curve acceleration) and using carbon fiber or high‑strength aviation aluminum for the crossbar structure to reduce inertia, the system ensures stable transfer of panels at speeds exceeding 20 SPM.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
