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{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
{"title":"Progressive Die Transfer Press Line Stamping Line 5-30 Seconds\/Press","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/4e\/05b3acbb6a9b26dec31065a32b23-200x200-1\/progressive_die_transfer_press_line_stamping_line_5_30_seconds_2fpress.jpg","attrs":{"Cycletime":"5-30 seconds per press","Presstype":"Automatic\/Manual (depending on model)","Platensize":"Customizable, commonly 40x50 cm","Application":"Heat transfer printing on textiles and other materials"}}
In the field of metal forming, achieving higher production rates and part consistency is central to maintaining competitiveness. Our metal forming transfer stamping line solution integrates advanced press technology, intelligent transfer systems, and high-precision dies to provide a complete turnkey solution from blank to finished part for the home appliance, automotive, and industrial component manufacturing industries. This solution not only focuses on single-stroke accuracy but also drives a leap in production efficiency through full line synchronization.
Solution Technical Architecture
A complete automated transfer solution consists of the following core modules, each customizable based on the customer's specific process requirements.
Module
Core Functions
Technical Highlights
Feeding & Destacking
Blank destacking and feeding
Integrated double-blank detection and oiling unit to protect dies
Transfer System
Servo multi-station transfer
Flexible 2D/3D path planning, smooth handling at high speeds
Press Integration
Press motion synchronization
Electronic cam curve optimization for "overlapped" transfer and stamping cycles
End-of-Arm Tooling
Modular end effectors
Quick-change interface design, compatible with vacuum, magnetic, and pneumatic grippers
Control System
Centralized intelligent control
Full HMI visualization, data acquisition and IIoT connectivity
Four Key Competitive Advantages - Proven in the Field
Dynamic Interference Check:
During the design phase, we use simulation software to perform 3D motion path analysis, ensuring no interference between the transfer crossbar, dies, and press columns - even at extremely high SPM.
Low-Energy Servo Drive:
Servo drives with energy recovery systems capture electrical energy during braking, significantly reducing energy consumption per part in high-volume production.
Die Compatibility & Protection:
The system features sensitive overload protection and real-time double-blank monitoring, maximizing protection for valuable progressive or multi-station dies against crushing damage.
Quick Changeover Capability (SMED):
Integrated automatic die change carts and parameter presets reduce traditional downtime by more than 60%, greatly enhancing flexibility for small-batch, high-mix production.
Deployment Steps
Requirement Assessment - In-depth analysis of part drawings, material type, forming force requirements, and target SPM.
Simulation & Design - Create a 3D digital factory model to optimize transfer paths and die layout.
System Integration - Match the most suitable press model with automation transfer interfaces.
Training & Handover - Provide comprehensive training on system maintenance and process parameter optimization for customer operators.
Expert Insights & FAQs
Q: How does this solution handle the springback and forming challenges of Advanced High-Strength Steel (AHSS)?
A: Our solution integrates a precision leveling unit into the transfer line and uses closed-loop pressure control at the press to effectively stabilize material flow during forming. Additionally, for AHSS, we optimize the transfer acceleration profile to minimize stress release effects during rapid material movement.
Q: Can existing older press lines be upgraded?
A: Yes. Our system offers a turnkey retrofit service. By adding an independent servo transfer crossbar and synchronizing it with the crankshaft signal of the old press, traditional presses can be revitalized to achieve production efficiency close to that of new machines.
Q: How do you ensure global technical support?
A: Every system is equipped with a remote diagnostic module. Through secure, encrypted data channels, our engineers can analyze PLC status in real time, helping customers resolve over 90% of logic-related issues within minutes.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
