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{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
In modern automotive manufacturing, the production efficiency of Class A body panels (such as side frames, roofs, and door skins) dictates the throughput of the entire assembly line. Our Body Panel Transfer Stamping Line Automation is engineered for large-scale, complex part handling. By integrating advanced multi-axis servo synchronization with high-precision End-of-Arm Tooling (EOAT), the system automates the entire sequence—from destacking and centering to multi-station transfer and final part stacking. This solution eliminates safety hazards associated with manual handling while maximizing Overall Equipment Effectiveness (OEE) through optimized Strokes Per Minute (SPM).
Core Technical Specifications
The following metrics define the system's industrial capability and structural stability.
Technical Parameter
Specification
Remarks
Production Rate (SPM)
10 - 25 SPM
Dependent on part geometry and press stroke
Maximum Payload
50 kg - 150 kg (incl. EOAT)
Covers major automotive structural & skin panels
Repeatability
±0.1 mm
Ensures precision for multi-station forming
Transfer Stroke
2000 mm - 4500 mm
Customizable based on inter-press pitch
Changeover Time
< 5 Minutes
Integrated with Quick Die Change (QDC) protocols
Drive System
High-Performance Servo
Full-axis electronic synchronization
Key Technological Advantages
Advanced Motion Synchronization: Utilizing Electronic Cam (E-Cam) technology, the automation system is master-slave synchronized with the press slide. This allows for optimized interference curves, enabling the grippers to enter the die area at the earliest safe point to minimize cycle times.
Flexible End-of-Arm Tooling (EOAT): Tailored for aluminum, high-strength steel (AHSS), and ultra-high-strength steel. We offer hybrid configurations involving vacuum suctions, electromagnetic grippers, and pneumatic clamps designed with "soft-touch" logic to ensure Class A surface protection and prevent scratching.
Intelligent Diagnostics & Condition Monitoring: Integrated sensors monitor vibration, thermal signatures, and torque fluctuations in real-time. Our Predictive Maintenance algorithms analyze this data to provide early warnings, drastically reducing unplanned downtime.
Modular Scalability: The system is compatible with both In-press transfer (single large press) and Inter-press transfer (tandem lines) configurations, offering seamless interfacing with global press brands such as Schuler, Komatsu, and AIDA.
Technical Q&A (Expert Insights)
Q1: How does the system guarantee the integrity of Class A exterior surfaces?
We utilize non-marking vacuum cups and buffered suspension brackets combined with servo-controlled Soft Landing technology. This ensures that the impact force during pick-and-place remains below the deformation threshold, meeting the stringent surface requirements for passenger vehicle exteriors.
Q2: How complex is the changeover process for different vehicle models?
The system supports "One-Key Changeover." Through a centralized Recipe Management System, the operator selects the specific model via the HMI. The servo axes auto-position themselves, and the Automatic Tool Changer (ATC) swaps the EOAT without manual intervention, significantly compressing idle time.
Q3: How do you mitigate sheet metal oscillation during high-speed transfer?
We implement Active Vibration Suppression algorithms. By optimizing the S-curve acceleration profiles and utilizing high-rigidity materials like carbon fiber or aerospace-grade aluminum for the transfer bars, we ensure stable material handling even at rates exceeding 20 SPM.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...