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{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
{"title":"Progressive Die Transfer Press Line Stamping Line 5-30 Seconds\/Press","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/4e\/05b3acbb6a9b26dec31065a32b23-200x200-1\/progressive_die_transfer_press_line_stamping_line_5_30_seconds_2fpress.jpg","attrs":{"Cycletime":"5-30 seconds per press","Presstype":"Automatic\/Manual (depending on model)","Platensize":"Customizable, commonly 40x50 cm","Application":"Heat transfer printing on textiles and other materials"}}
As the automotive industry transitions toward electrification and lightweighting, the use of aluminum panels and advanced high-strength steel (AHSS) is becoming increasingly widespread. Our automotive transfer stamping line solution is specifically designed to handle complex Body-in-White (BIW) components, covering the fully automated production process from structural parts (e.g., A-pillars, side rails) to exterior panels (e.g., side frames, fenders). By deeply integrating servo press control with 3D transfer technology, we help OEMs and Tier-1 suppliers achieve superior process stability and lower unit cost.
Key Performance Indicators
The following parameters demonstrate industrial-grade performance, ensuring continuous output under high-load conditions.
Technical Specification
Performance
Industry Value
Maximum Part Length
Up to 4500 mm
Easily handles large body side frames and chassis assemblies
Synchronization Accuracy
< 0.5 ms
Millisecond-level real-time synchronization between transfer and press slide
Transfer Degrees of Freedom
2D / 3D / 6D options
Flexible response to complex die structures and deep-draw processes
Maximum Transfer Velocity
4.5 m/s
Maintains extremely high SPM even over long transfer strokes
Safety Standard
SIL 3 / PLe
Compliant with the world's most stringent automotive plant safety standards
Industry-Specific Advantages
Class A Surface Protection Technology
For exterior panels, specialized Bernoulli grippers and non-marking suction cups are used, combined with servo soft-touch control. This ensures zero micro-scratches or pressure marks during sheet transfer, perfectly matching subsequent painting processes.
Stable AHSS Transfer
For high-springback materials, the system uses torque feedback from the end-of-arm tooling (EOAT) to automatically compensate for post-forming positional deviations, ensuring accurate alignment between multiple stations.
Energy Buffering & Recovery System
An integrated capacitive energy buffer module converts kinetic energy generated during transfer system braking into electrical energy for the next acceleration cycle, significantly reducing peak power demand in large stamping shops.
Digital Twin Virtual Commissioning
Before equipment delivery, a 1:1 motion simulation is performed using a digital twin model to eliminate collision risks and optimize interference curves, reducing on-site installation time by more than 40%.
Solution Components
Destacking & Blank Conditioning Unit: Automatic magnetic sheet separation, double-blank detection, and multi-stage oiling ensure perfect blank entry into the first station.
Servo Transfer System Main Body: Lightweight alloy crossbar drive with high dynamic response, supporting multiple complex path profiles.
Flexible Tooling Center (EOAT Library): Automatic tool changing mechanism supports mixed-model mixed-flow production, reducing changeover time to under 3 minutes.
Intelligent Monitoring Console: Integrated AI vision inspection automatically detects part position anomalies or die scrap accumulation.
Automotive Q&A - Building Trust
How is this solution compatible with different press brands?
Our solution adopts an open control architecture (e.g., EtherCAT or PROFINET). It can be integrated as an independent automation unit with mainstream press systems from Schuler, Komatsu, AIDA, and others via seamless handshake signaling, achieving perfect motion curve matching through electronic cam technology.
For aluminum body production, how do you prevent quality issues caused by metal slivers?
Our solution includes a dedicated vacuum sliver extraction system in the die area combined with blow-off detection at the gripper positions, preventing aluminum debris from adhering to part surfaces. Additionally, the transfer path is optimized to minimize friction between the sheet and die edges.
What is the system's capability for production data traceability?
The production time, peak pressure, and transfer position accuracy for every stamped part are recorded in a database. By interfacing with the factory's MES system, customers can achieve part-level quality traceability linked to each vehicle identification number (VIN), fully meeting IATF 16949 requirements.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
