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{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Progressive Die Transfer Press Line Stamping Line 5-30 Seconds\/Press","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/4e\/05b3acbb6a9b26dec31065a32b23-200x200-1\/progressive_die_transfer_press_line_stamping_line_5_30_seconds_2fpress.jpg","attrs":{"Cycletime":"5-30 seconds per press","Presstype":"Automatic\/Manual (depending on model)","Platensize":"Customizable, commonly 40x50 cm","Application":"Heat transfer printing on textiles and other materials"}}
Traditional stamping automation is often constrained by linear or 2D transfer paths. Robotic Transfer Stamping Line Automation shatters these limitations. By integrating high-performance 6-axis industrial robots with specialized press-synchronization software, our systems execute complex maneuvers including flipping, tilting, and side-loading with ease. Whether handling deep-drawn inner panels or aerospace components requiring multi-angle orientation, the robotic system automatically optimizes trajectories based on die geometry. This high degree of flexibility not only shortens new product introduction (NPI) cycles but also establishes industry-leading Technical Trustworthiness through rigorous motion control precision.
Core Technical Specifications
Feature
Specification
Strategic Value
Degrees of Freedom
6-Axis / 7-Axis (incl. Linear Rail)
Enables any part orientation between stations
Repeatability
±0.05 mm to ±0.10 mm
Ensures absolute centering precision during high-speed picking
Sync Cycle Time
< 1 ms
Real-time data handshake between robot and press controllers
Max Reach Radius
2500 mm - 3500 mm
Adaptive to wide inter-press pitches in large tandem lines
Protection Rating
IP65 / IP67
Engineered to withstand oil mist, vibrations, and metal debris
Key Advantages
Unmatched Trajectory Flexibility: Robots adjust paths in real-time based on die geometry. For dies with deep cavities or interference points, the robot utilizes curved bypasses or part tilting to find the optimal ingress/egress path, effectively shortening cycle times.
Seamless Changeover & ATC Integration: The system features fully Automatic Tool Changers (ATC). During model changeovers, the robot autonomously retrieves the correct EOAT from the tool magazine. All pneumatic, electrical, and process recipes connect in seconds, facilitating true Agile Manufacturing.
Intelligent Interference & Collision Avoidance: Utilizing 3D simulation data for real-time validation, the system monitors motor torque anomalies. If a minor interference is detected, the system executes microsecond-level braking to protect expensive dies and robotic reducers.
Digital Twin Virtual Commissioning: Before hardware installation, we complete full-line logic debugging in a virtual environment. This reduces on-site installation time by over 50% and ensures peak Stability and Reliability from day one.
Technical Q&A
Q: Can robotic motion speeds match the cycle rates of traditional mechanical transfer bars?
A: While this was previously a hurdle, modern High-Speed Stamping Robots —utilizing lightweight arms and advanced servo-acceleration algorithms—now achieve SPM rates compatible with most medium-to-high speed lines. Furthermore, robotic path flexibility reduces idle waiting time, often resulting in superior overall OEE.
Q: How do you prevent collisions between multiple robots working in tight inter-press spaces?
A: We implement a Distributed Control Architecture where all robots operate within a shared spatial coordinate system. Through regional interlocking signals and dynamic path prediction, the system ensures that adjacent robots complete alternating tasks within millisecond intervals, eliminating physical interference.
Q: Are the technical requirements for operating robotic lines excessively high?
A: Our solution provides a Graphical Teaching Interface. Operators do not need to write complex code; they can adjust paths via a touchscreen by dragging virtual models. This intuitive interaction significantly lowers the barrier to maintenance and operation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
