Ecer asks for your consent to use your personal data to:
Personalised advertising and content, advertising and content measurement, audience research and services development
Store and/or access information on a device
Your personal data will be processed and information from your device (cookies, unique identifiers, and other device data) may be stored by, accessed by and shared with 135 TCF vendor(s) and 65 ad partner(s), or used specifically by this site or app.
Some vendors may process your personal data on the basis of legitimate interest, which you can object to by do not consent. Contact our platform customer service, you can also withdraw your consent.
Your message must
be between 20-3,000 characters!
Submit Requirement
Thank You！
Your requirement has been sent. we will contact you quickly!
{"title":"Progressive Die Transfer Press Line Stamping Line 5-30 Seconds\/Press","imgUrl":"https:\/\/img.chinax.com\/nimg\/88\/4e\/05b3acbb6a9b26dec31065a32b23-200x200-1\/progressive_die_transfer_press_line_stamping_line_5_30_seconds_2fpress.jpg","attrs":{"Cycletime":"5-30 seconds per press","Presstype":"Automatic\/Manual (depending on model)","Platensize":"Customizable, commonly 40x50 cm","Application":"Heat transfer printing on textiles and other materials"}}
{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
In certain complex metal forming tasks, a pure progressive die cannot handle part flipping or full cut‑off after deep drawing, while a traditional transfer die is often inefficient in the initial stages. Our Progressive‑Die Transfer Stamping Line solution offers a hybrid mode: progressive forming first, then cut‑off and transfer. The system performs high‑speed stamping using the coil strip in the early stages, then uses an automated transfer crossbar to move individual cut‑off blanks to subsequent forming, side‑piercing, or flanging stations. This achieves an optimal balance between production efficiency and process complexity.
Hybrid Specifications
The following data demonstrate the industrial authoritativeness of this hybrid production line:
Key Specification
Performance Range
Core Benefits
Integration Mode
Hybrid Progressive‑Transfer
Combines high‑speed feeding with flexible single‑part processing
Processable Materials
CRS, HRS, AHSS, Aluminum
Broad compatibility, from mild steel to high‑strength steel
Maximum Stamping Speed
30 - 60 SPM
Significantly higher than conventional single‑press transfer modes
Transfer Axes
2D / 3D Servo Control
Ensures precise positioning of cut‑off parts
Monitoring System
Die Protection + Sync Control
Real‑time protection of precision dies, preventing double blanks
Strategic Advantages
Improved Material Yield:
Traditional progressive dies require wider carrier strips (webs) to connect parts. By cutting off the part at a critical station and switching to transfer mode, the need for carrier strips in subsequent stations can be reduced or eliminated, significantly lowering scrap material costs.
Handling Complex Geometries:
Progressive dies struggle with 90° part flipping or backside machining. The integration of a transfer system allows multi‑axis rotation and repositioning of parts between stations, meeting the multi‑dimensional processing requirements of aerospace or automotive structural components.
Precise Synchronization at High Speeds:
The system uses the main press encoder signal to achieve millisecond‑level coupling with the servo transfer line. Even at speeds up to 50 SPM, the transfer gripper accurately enters the die area the moment the slide rises, removes the cut‑off part, and keeps the line running without interruption.
Die Protection & Extended Life:
Because the carrier strip is relieved of loads in later stages, the force distribution on the dies becomes more uniform, effectively reducing die chipping and abnormal wear.
System Components & Workflow
Uncoiling & Precision Leveling: High‑accuracy servo feeder ensures stable material entry into the progressive die section.
Progressive Forming Section: Performs punching, embossing, pre‑drawing, and other basic operations.
Severing Station: Separates the part from the coil strip, preparing it for automated handover.
Servo Transfer Area: Grippers pick up individual parts and perform flanging, deep drawing, or multi‑directional piercing.
Outfeed System: Automatic stacking or direct conveyor transfer to washing/cleaning.
Expert Q&A
Q: Why use this hybrid solution instead of a full progressive die?
A: When parts require deep drawing in later stations, or when the part geometry prevents the carrier strip from providing sufficient strength for transfer, a full progressive die risks strip breakage or misalignment. The hybrid solution, by cutting off the part completely before transfer, entirely solves the handling problem for large‑deformation workpieces.
Q: What special requirements does this solution impose on die design?
A: A dedicated handover zone must be designed inside the die. The last station of the progressive die must have a reliable part stripping mechanism so that the EOAT gripper has a clear pickup point. This demands significant experience from the toolmaker to ensure zero interference between strip cut‑off and gripper action.
Q: How is production quality monitored on such a complex line?
A: We install acoustic emission sensors in the progressive section to detect stamping anomalies, and integrate inline vision alignment systems in the transfer area. With this dual monitoring, any dimensional deviation caused by strip slippage or gripper misalignment is intercepted in real time, building a high level of trust.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
