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{"title":"Efficiency PLC Touch Screen Tandem Press Line 5 KW Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/d4\/5d\/4822aea590c53eafce459ef81497-200x200-1\/efficiency_plc_touch_screen_tandem_press_line_5_kw_stamping_line.jpg","attrs":{"Materialcompatibility":"Cotton, Polyester, Blends","Dimensions":"2500x1500x1800 mm","Pressurerange":"0-10 MPa","Transferarea":"600x800 mm"}}
{"title":"Body Panel Transfer Stamping Line Automation 600mm x 800mm Digital PLC","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/82\/e7efedc40021d3280ebad10ed512-200x200-1\/body_panel_transfer_stamping_line_automation_600mm_x_800mm_digital_plc_controller.jpg","attrs":{"Dimensions (Lxwxh)":"2500mm x 1200mm x 1600mm","Control System":"Digital PLC Controller","Transfer Area Size":"600mm x 800mm","Power Supply":"220V\/380V, 50\/60Hz"}}
{"title":"Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/ed\/12\/ff47096a1834131ced77312118eb-200x200-1\/metal_forming_transfer_press_line_solution_high_precision_robotic_stamping_line.jpg","attrs":{"Precision":"High precision stamping","Type":"Robotic Stamping Line","Productname":"Compact Robotic Stamping Line","Maintenance":"Easy maintenance with modular components"}}
{"title":"Compact Aerospace Tandem Stamping Press Line Efficiency Boost Low Maintenance","imgUrl":"https:\/\/img.chinax.com\/nimg\/9b\/8d\/9ea1bb671e59c6b566a603235926-200x200-1\/compact_aerospace_tandem_stamping_press_line_efficiency_boost_low_maintenance.jpg","attrs":{"Materialcompatibility":"Metal sheets and strips","Productname":"Compact Robotic Stamping Line","Type":"Robotic Stamping Line","Robottype":"Industrial Robot"}}
{"title":"Appliance Compact Robotic Stamping Press Line Metal Sheets Continuous control","imgUrl":"https:\/\/img.chinax.com\/nimg\/a3\/07\/9011618e1d36c4a8a78ac978acbd-200x200-1\/appliance_compact_robotic_stamping_press_line_metal_sheets_continuous_control.jpg","attrs":{"Precision":"High Precision Stamping","Materialcompatibility":"Metal Sheets","Robottype":"Industrial Robot","Automationlevel":"Fully Automated"}}
{"title":"Automotive Transfer Stamping Line Solutions Compact Design 3 phase 380V","imgUrl":"https:\/\/img.chinax.com\/nimg\/3a\/aa\/169e56936486042b4626c5174af5-200x200-1\/automotive_transfer_stamping_line_solutions_compact_design_3_phase_380v.jpg","attrs":{"Primaryfunction":"Stamping and forming metal parts","Design":"Compact","Materialcompatibility":"Sheet metal, aluminum, steel","Safetyfeatures":"Light curtains, emergency stop buttons, safety interlocks"}}
{"title":"Small Footprint Robotic Transfer Press Line Automation With Emergency Stop","imgUrl":"https:\/\/img.chinax.com\/nimg\/1c\/b5\/b114af163754523a54b3b09da0b8-200x200-1\/small_footprint_robotic_transfer_press_line_automation_with_emergency_stop.jpg","attrs":{"Footprint":"Small footprint for limited space","Controlsystem":"PLC and HMI integrated control","Materialcompatibility":"Suitable for various metal sheets","Robottype":"Industrial Robotic Arm"}}
A tandem stamping line consists of multiple independent presses and is typically used for producing large body panels or heavy industrial enclosures. Traditional tandem lines are often limited by inter‑press waiting times and manual intervention. Our efficiency enhancement solution introduces high‑speed six‑axis robots or linear shuttles, combined with central master control synchronization technology, transforming isolated presses into a continuous, smooth production matrix. This significantly increases line SPM and reduces energy consumption per part.
Performance Benchmarks
The following data demonstrate the performance leap achievable through automation upgrade, highlighting the expertise dimension.
The greatest time loss in a tandem line is the robot waiting for the press slide to reach top dead center. Using simulation software, we redefine the interference curve, allowing the robot to enter early while the slide is still rising. Through this trajectory compression, 0.5-1.2 seconds can be saved between each press, translating into significant total line output gains.
2. Seamless Press‑to‑Press Synchronization
A high‑performance PLC control system acts as the "master conductor", sharing the crankshaft position signals of each press with the transfer robots in real time. This signal transparency ensures the entire line moves as a single organism, eliminating cascading stoppages caused by minor delays in any individual press.
3. Flexible Magnetic / Vacuum Centering Station
A high‑precision centering station is integrated at the infeed of the first press. Non‑contact sensors automatically correct sheet misalignment, ensuring the blank enters the first operation in perfect position. This not only improves accuracy but also prevents die damage from misalignment, demonstrating a strong emphasis on experience.
Implementation Roadmap
Bottleneck Audit: Use industrial IoT sensors to identify the slowest station on the line (typically a deep‑draw station).
Automation Retrofit: Select either six‑axis robots (high flexibility) or linear robots (high speed) based on available floor space.
Logic Alignment: Upgrade press control system interfaces to support high‑speed I/O communication.
Operator Training: Provide specialized training on the automation HMI, ensuring staff can independently perform parameter tuning.
Expert Q&A - Building Trust
Q: After automating a tandem line, how do you handle inconsistent bed heights between different presses?
A: This is a classic pain point for tandem lines. Our robotic solution features height‑adaptive logic, using software algorithms to automatically compensate for elevation differences and spacing between presses. Additionally, our 3D simulation phase precisely models every press's physical parameters, ensuring 100% fit for the automation hardware at installation.
Q: At high speeds, how do you prevent large panels (e.g., side frames) from deforming during transfer?
A: We use distributed suction force monitoring and carbon fiber lightweight arms. The high rigidity of carbon fiber effectively suppresses inertial vibration during acceleration and deceleration. Combined with a vacuum pressure compensation system, even 0.6 mm thin sheets maintain absolute physical stability during high‑speed linear transfer.
Q: If one press fails, does the entire line go down?
A: Our solution features an intelligent bypass or manual/automatic switching mode. When a press requires maintenance, the system can quickly reconfigure transfer logic, bypass the faulty station via a backup path or run at reduced speed, maximizing production continuity (trustworthiness).
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
