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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
Heavy-Duty Press Automation Robotic Stacking for Stamping Automation
In high-tonnage environments—such as truck longitudinal beam production or large-scale infrastructure component forming—the transition from the final press to the storage rack is a critical throughput bottleneck. Zhejiang Qicheng Intelligent Technology provides specialized Heavy-Duty Robotic Stacking Systems integrated with ABB's most powerful industrial robots (IRB 7600 and IRB 8700). Our systems are engineered to manage payloads up to 800kg, ensuring that large-format, heavy-gauge stamped parts are extracted, inspected, and palletized with absolute structural integrity.
Heavy-Duty Stacking Performance Matrix
Our heavy-duty automation is designed to withstand the extreme mechanical stress of 24/7 high-tonnage production.
Metric
Standard Stamping Stacking
Qicheng Heavy-Duty Automated Stacking
Max Payload Capacity
150kg - 300kg
500kg - 800kg (Reinforced Wrists)
Part Dimensions
Up to 2.5 Meters
Up to 6.0 Meters (Extended Reach)
Stacking Precision
± 1.0mm
± 0.1mm (Servo-Compensated)
Material Gauge
0.8mm - 3.0mm
4.0mm - 12.0mm+ (Heavy Plate)
Cycle Stability
Standard Paths
Inertia-Tuned Path Smoothing
Technical Pillars of Heavy-Duty Stacking Automation
Advanced Inertia Management (TrueMove™): Moving a 600kg steel component at high speed creates massive kinetic energy. We utilize ABB's TrueMove™ technology to calculate real-time torque requirements for every robot joint. This prevents "Mechanical Backlash" and ensures the robot maintains a rigid trajectory, even during rapid deceleration at the stacking point.
Heavy-Duty Magnetic & Vacuum Hybrid EOAT: For heavy-gauge steel, standard suction is often insufficient. Qicheng designs Hybrid End-of-Arm Tooling that combines high-power permanent electromagnets with multi-stage vacuum arrays. This dual-redundancy ensures the part is "locked" to the robot during high-G maneuvers, eliminating the risk of part-slippage.
Intelligent Scrap & Part Sorting: At the exit of a heavy-duty press line, the robot must often distinguish between finished parts and scrap skeletons. Our systems integrate High-Speed Vision Sensors that identify part geometry in real-time, directing the robot to place the finished component in the rack while simultaneously managing automated scrap removal.
Precision Palletizing Logic (PalletWare): Heavy parts require specific stacking patterns to maintain rack stability. Our SAS Intelligent Stacking Software allows operators to define complex "Interlocking" patterns. The robot automatically adjusts its drop-off height as the stack grows, utilizing laser distance sensors to verify the stack's center of gravity.
Key System Highlights
Automatic Tooling Rack (ATR): For facilities running multiple heavy part numbers, the robot can autonomously swap its 150kg EOAT assembly in under 3 minutes to match the next production run.
Servo-Driven Stacking Tables: We integrate secondary servo-axes for the stacking pallets, allowing the table to tilt or rotate in sync with the robot for optimal part nesting.
Real-Time Load Monitoring: Integrated sensors in the robot's base monitor for anomalous vibration or thermal signatures, providing predictive maintenance alerts to the SAS Cloud before a component failure occurs.
Industry Q&A (Heavy-Duty Focus)
Q: How do you protect the robot gearboxes from the constant impact of 500kg+ loads?
A: We utilize Soft-Placement Algorithms. Instead of a "Hard-Drop," the robot uses force-feedback sensors to detect the moment of contact with the stack. It then executes a controlled "Release" sequence that minimizes the shock-load transferred back into the robot's Axis 5 and 6 gearboxes.
Q: Can the system handle oily or scaled surfaces typical of heavy-duty hot-rolled steel?
A: Yes. We employ Self-Cleaning Vacuum Filters and high-friction magnetic grippers specifically designed for oily environments. This ensures a consistent grip regardless of the surface condition of the blank or finished part.
Q: What is the ROI for automating the stacking process in a heavy-duty line?
A: Beyond the 40-50% increase in SPM, the primary ROI comes from Risk Mitigation. Manually handling 50kg+ parts is a high-liability task. Automating this process eliminates workplace injuries and significantly reduces the "Damage-to-Part" rate during the palletizing phase.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
