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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
In a 6-Axis Robot Tandem Stamping Line, the integration of multi-axis freedom with sequential press operations represents the highest level of "Flexible Mass Production." Zhejiang Qicheng Intelligent Technology leverages the full kinematic potential of ABB 6-axis robotics to eliminate the dead time between presses, transforming a series of individual machines into a continuous, high-speed manufacturing flow. By moving beyond the linear constraints of traditional 2D or 3D transfers, our 6-axis tandem lines allow for complex part manipulation—such as mid-air flipping and precision re-orientation—directly within the transfer cycle.
6-Axis Tandem System Performance Matrix
Our 6-axis architecture provides a "Spatial Advantage" that directly translates to higher Strokes Per Minute (SPM) and lower tooling costs.
Metric
Linear / 3-Axis Transfer
Qicheng 6-Axis Tandem Line
Path Versatility
Straight Line / Fixed Arc
Complex 3D Spatial Trajectories
Part Manipulation
Requires standalone turnover stations
Integrated Mid-Air Flipping/Tilting
Die Accessibility
Limited by horizontal bar
"Deep-Reach" capability for complex dies
Changeover Agility
Mechanical Adjustment Required
Software-Defined (Instant) Setup
Positioning Accuracy
±0.15mm
±0.05mm (Repeatable)
Technical Pillars of 6-Axis Tandem Automation
Kinematic Path Smoothing (QuickMove™)
Utilizing ABB's QuickMove™ and TrueMove™ technologies, we optimize the robot's secondary and tertiary axes to "whip" the part between presses. This minimizes the inertia-induced vibration of the sheet metal, allowing for higher acceleration and deceleration rates without risking part slippage or surface deformation.
Integrated Orientation Control (IOC)
Many automotive and appliance parts require a change in orientation (e.g., a 90° rotation) between the drawing and trimming stages. Our 6-axis robots perform this rotation during the "flight" from Press A to Press B. This eliminates the need for expensive, floor-space-consuming turnover units, simplifying the entire line layout.
Master-Slave "Interlock" Synchronization
We treat the entire tandem line as a single heartbeat. The 6-axis robots are electronically geared to the press's encoder. As the press ram begins its upward stroke, the robot calculates the optimal entry angle, entering the die area with sub-millimeter clearance to achieve a "Continuous Flow" state at 12-15 SPM.
Vibration-Isolated Precision Bases
High-tonnage tandem lines generate massive seismic shocks. Qicheng's engineering team designs custom Active-Dampened Pedestals. These heavy-duty steel structures use high-density polymer filling to isolate the robot from press-induced harmonics, protecting the high-resolution 6-axis encoders from signal noise and mechanical wear.
Key Solution Highlights
Automated End-of-Arm Tooling (EOAT) Exchange: Integrated tool-change stations where the 6-axis robot autonomously swaps its gripper for a new part number, fully synchronized with the press's Quick Die Change (QDC) sequence.
Digital Twin Pre-Validation: We utilize RobotStudio® to simulate the entire 6-axis path against the 3D die geometry. This ensures 100% collision-free operation and validates cycle times before the physical equipment is even shipped.
Adaptive Force Control: For delicate materials like aluminum or thin-gauge stainless steel, the robot's 6th axis utilizes force-feedback to "sense" the placement, ensuring the blank is seated perfectly against the die pins without excessive impact.
Industry Q&A (6-Axis Strategic Focus)
How does a 6-axis robot improve the "Die-Life" compared to a linear transfer?
Linear transfers often "drop" or "push" parts into place, causing micro-wear on the die surface over time. A 6-axis robot provides a "Soft-Placement" trajectory. It places the part with zero vertical impact and then retracts along a precise vector, minimizing the friction between the part and the die walls, which can extend die life by up to 25%.
Can we run different parts on Press 1 and Press 2 simultaneously in a tandem line?
Yes. This is known as "Asynchronous Tandem Processing." Our control logic allows each 6-axis robot to operate independently if required, enabling you to run two separate small-batch jobs on the same physical line to maximize machine utilization.
What happens if there is a power surge? How do the 6-axis robots recover without crashing into the dies?
We implement SafeMove™ Absolute Positioning. Every robot axis is equipped with redundant encoders and a battery-backed memory. In the event of a power failure, the robots maintain their exact spatial coordinates. Upon restart, they execute a "Safe-Extraction" routine to move out of the die area before production resumes.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
