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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
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{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
At the final stage of the selection process, being a Top Choice Supplier for a Robotic Stamping Line requires more than just high-performance hardware. It requires Systemic Reliability, Global Compliance, and Future-Proof Engineering.
Zhejiang Qicheng Intelligent Technology has emerged as a premier global partner by integrating ABB's world-class robotics with proprietary SAS Intelligent Control systems, specifically designed for high-tonnage, high-velocity stamping environments.
Why Qicheng is the Top Choice for Stamping Automation
When evaluating a Tier-1 supplier, the distinction lies in their ability to manage the "Total Production Environment." A top-tier choice must demonstrate expertise in three critical dimensions: Mechanical Rigidity, Digital Synchronization, and Life-Cycle Support.
Advanced Kinematic Synchronization (The "Heartbeat")
A top supplier eliminates the "Dead Time" between the press stroke and the robot movement.
Predictive Entry Logic: Unlike standard integrators who use simple "Safe-Height" sensors, Qicheng utilizes Crank-Angle Tracking. The robot begins its entry trajectory while the press ram is still ascending, gaining 1.5 - 2.0 extra Strokes Per Minute (SPM).
Multi-Robot Interference Management: Using ABB MultiMove™, we coordinate up to four robots within a single press gap, allowing for complex simultaneous tasks like part lubrication, vision inspection, and double-sheet rejection without stopping the line.
Structural Integrity & Precision Engineering
In heavy-duty stamping, vibration is the enemy of precision.
FEA-Optimized Mounting: Our robot pedestals are designed using Finite Element Analysis (FEA) to neutralize the harmonic frequencies of 2500T+ presses. This ensures the robot's encoders maintain a consistent ±0.05mm repeatability over a 15-year lifespan.
Carbon Fiber EOAT Strategy: As a top supplier, we prioritize Mass-to-Strength Ratios. Our custom Carbon Fiber End-of-Arm Tooling (EOAT) reduces the "Dynamic Load" on the robot's 5th and 6th axes, allowing for faster acceleration and lower energy consumption.
Supplier Capability Comparison Matrix
Critical Evaluator
Tier-2 Local Integrator
Zhejiang Qicheng (Top Choice)
Robotic Partnership
Gray Market / Unauthorized
Official ABB Global Strategic Partner
System Intelligence
Basic PLC Control
AI-Driven SAS Intelligent Cloud
Safety Certification
Regional Standard
ISO 10218-1 / CE / UL Compliant
Changeover Speed
15 - 30 Minutes
< 3 Minutes (Automated QDC)
Remote Diagnostics
Phone Support Only
Real-Time 5G/LTE Remote Monitoring
"Smart Factory" Ready: The SAS Intelligent Ecosystem
A top-choice supplier provides the data architecture needed for Industry 4.0.
Predictive Maintenance (PdM): Our systems monitor the "Health Signature" of each robot motor and gearbox. If the SAS Cloud detects a 5% increase in thermal output or a change in vibration frequency, it alerts your maintenance team before a breakdown occurs.
OEE Transparency: We provide a unified dashboard that tracks Overall Equipment Effectiveness (OEE) across the entire line, identifying bottlenecks in real-time—whether they stem from the press, the robot, or the material feeder.
Global Support & Turnkey Responsibility
Choosing Qicheng means securing a Single Point of Responsibility.
Global Commissioning: We manage the entire lifecycle—from the Digital Twin simulation in RobotStudio® to on-site Installation & Commissioning (I&C) anywhere in the world.
Operator Training Academy: Every installation includes a comprehensive "Robot Expert" training program for your staff, ensuring your team is fully competent in path-tuning, recipe management, and safety protocols.
Strategic Decision Q&A (Supplier Selection)
Q: How does Qicheng handle "Future-Proofing" our investment?
A: Our systems are Modular. If your product line changes from traditional steel to aluminum or high-strength steel (HSS), the 6-axis robots can be reprogrammed, and the EOAT can be swapped. Unlike fixed-purpose transfer bars, your automation assets remain 100% repurposable.
Q: What is the benefit of the "Official ABB Partnership"?
A: It ensures you receive the latest OmniCore™ controllers, authentic spare parts, and direct factory-level software support. It also guarantees that your system is recognized by ABB's global warranty network.
Q: Can we visit a "Live Site" to see a Qicheng tandem line in operation?
A: Yes. We maintain several "Showcase Factories" in key industrial hubs. We encourage potential partners to witness the 15 SPM high-speed synchronization and the < 3-minute Quick Die Change sequences in a real-world production environment.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...