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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
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{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
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{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
Automatic Transfer Press Line Robotic Stamping Line For Sale Automation
For a high-volume Automatic Transfer Press Line, the integration of robotics creates a "Hybrid Automation" model that combines the raw power of a large-format transfer press with the 6-axis flexibility of ABB industrial robots. Zhejiang Qicheng Intelligent Technology provides these high-tier systems for sale, focusing on the seamless transition from raw blank de-stacking to finished part palletizing.
By automating the "Front-End" (Loading) and "Back-End" (Unloading/Stacking) of a transfer press, we eliminate the primary sources of human error and safety risks in heavy-tonnage environments.
Turnkey Automation Solutions by Zhejiang Qicheng Intelligent Technology
In modern automotive and industrial manufacturing, an Automatic Transfer Press is the heart of the factory. Zhejiang Qicheng Intelligent Technology offers complete Robotic Stamping Lines for sale, specifically engineered to enhance transfer press operations. Our systems utilize ABB IRB 6700 and 7600 robots to manage high-speed blank feeding and precision part extraction, ensuring that your transfer press operates at its maximum mechanical potential without being limited by manual handling speeds.
Transfer Line Automation Performance Matrix
Our integrated "For Sale" configurations are benchmarked against global OEM standards for OEE (Overall Equipment Effectiveness).
Feature
Manual / Semi-Auto Line
Qicheng Fully Automated Transfer Line
Material Feeding
Manual / Gravity Slide
Robotic De-Stacking with Vision
Centering Accuracy
±1.0mm (Mechanical)
±0.1mm (Optical/Servo)
Max SPM (Strokes)
6 - 8 SPM
Up to 15 SPM (Synchronized Flow)
Part Changeover
30 - 60 Minutes
< 5 Minutes (Automatic Tool Change)
Safety Compliance
High Risk Zones
Category 4 / PLe Safety System
Technical Foundations of Transfer Press Automation
Optical Blank Centering & De-Stacking:
The efficiency of a transfer press begins at the "Pick." We utilize High-Speed Vision Systems and magnetic fanners to separate oily steel blanks. The robot picks the blank and presents it to an optical centering station, which calculates the exact X-Y offset in milliseconds. This ensures the blank enters the first die stage with perfect alignment, preventing die crashes and reducing scrap.
Synchronized "Press-Sync" Extraction:
Extracting a large-format part from the final stage of a transfer press requires millisecond-level timing. Our ABB-driven extraction robots utilize high-speed communication links to the press encoder. The robot enters the die area as the ram ascends, retrieving the part and clearing the "interference zone" before the next cycle begins.
End-of-Arm Tooling (EOAT) for Complex Geometries:
Transfer press parts are often deep-drawn and structurally complex. We design custom Carbon-Fiber Grippers equipped with high-flow vacuum generators and "Safe-Grip" sensors. These sensors monitor vacuum pressure in real-time; if a pressure drop is detected, the system immediately executes a safe-stop to protect the expensive transfer dies.
Modular Control Architecture (SASRobo):
Our "For Sale" lines feature the SASRobo Unified Controller. This allows the transfer press, the robotic feeders, and the scrap conveyors to be managed through a single HMI. Operators can monitor tonnage, robot torque, and cycle times from one central terminal, simplifying the "Smart Factory" transition.
Key Solution Highlights
Integrated Double-Sheet Detection: High-power electromagnetic sensors that prevent two blanks from entering the press simultaneously, a critical feature for protecting high-value transfer dies.
Automated Scrap Management: Integrated robotic or vibrating conveyors that clear slugs and offcuts in sync with the press stroke, ensuring a clean working environment.
Predictive Maintenance via SAS Cloud: Every line we sell comes with 12 months of AI-driven monitoring. The system tracks motor thermals and gearbox vibration, alerting your team before a minor wear issue becomes a major shutdown.
Procurement Q&A (Automation Strategy)
Q: Can these robotic systems be retrofitted to an existing "For Sale" or used Transfer Press?
A: Absolutely. A significant portion of our business involves retrofitting older Aida, Schuler, or Komatsu transfer presses with modern ABB robotics. This "Retro-Automation" provides the performance of a new line at approximately 40% of the capital cost.
Q: What is the typical lead time for a complete robotic transfer line?
A: For a standard 5-robot configuration, the typical lead time from design approval to Factory Acceptance Test (FAT) is 20 to 24 weeks. This includes full digital twin simulation to ensure the system is "Plug-and-Play" upon arrival at your facility.
Q: How do you handle the vibration issues inherent in 2000T+ transfer presses?
A: We utilize Seismic-Isolated Robot Pedestals. These are heavy-duty, polymer-filled steel structures that physically decouple the robot's high-precision encoders from the ground-borne harmonics of the press, ensuring long-term reliability in high-impact environments.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification:
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...