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{"title":"Heavy Duty Press Automation 6 Axis Robot For Stamping Line Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/33\/40\/764d1c7e2e5ee283323acfccdc49-200x200-1\/heavy_duty_press_automation_6_axis_robot_for_stamping_line_automation.jpg","attrs":{"Brand Name":"Qicheng","Certification":"CE","Minimum Order Quantity":"1","Payment Terms":"TT\/LC"}}
{"title":"Heavy Gauge Metal Stamping Line High Tonnage Robotic Press Automation","imgUrl":"https:\/\/img.chinax.com\/nimg\/e3\/2b\/63ea5a225a180b57fff9eca9b8be-200x200-1\/heavy_gauge_metal_stamping_line_high_tonnage_robotic_press_automation.jpg","attrs":{"Cycletime":"Optimized for High Throughput","Precision":"High Accuracy Stamping","Type":"Robotic Stamping Line","Footprint":"Space-Saving Design"}}
{"title":"3 phase ABB Robotic Stamping High Tonnage Tandem Press Line Smart Factory","imgUrl":"https:\/\/img.chinax.com\/nimg\/81\/86\/6e8bc7ce339f43337f63a6e0cc29-200x200-1\/3_phase_abb_robotic_stamping_high_tonnage_tandem_press_line_smart_factory_solutions.jpg","attrs":{"Safetyfeatures":"Light curtains, emergency stop buttons","Automationlevel":"Fully Automated","Materialcompatibility":"Metal sheets and strips","Footprint":"Reduced space requirement compared to traditional lines"}}
{"title":"Integrated ABB High Tonnage Robotic Stamping Line Tandem Line Press High Speed","imgUrl":"https:\/\/img.chinax.com\/nimg\/f9\/61\/1893d2678fa96960acad9d1b23a1-200x200-1\/integrated_abb_high_tonnage_robotic_stamping_line_tandem_line_press_high_speed.jpg","attrs":{"Productname":"Compact Robotic Stamping Line","Materialcompatibility":"Suitable for various metals including steel, aluminum","Type":"Robotic Stamping Line","Energyefficiency":"Energy-efficient motors and drives"}}
{"title":"ABB Robot Stamping Line Automated High Tonnage Press to Press Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/0d\/3d\/d85c92bac302812a2a26e2baf658-200x200-1\/abb_robot_stamping_line_automated_high_tonnage_press_to_press_systems.jpg","attrs":{"Maintenance":"Low maintenance with predictive diagnostics","Robottype":"Industrial robotic arm","Outputcapacity":"Up to several hundred parts per hour depending on configuration","Powersupply":"Electric, 380V\/50Hz (customizable)"}}
{"title":"Large Scale Robotic Stamping Line for Heavy Duty Metal Forming Systems","imgUrl":"https:\/\/img.chinax.com\/nimg\/55\/f5\/8b28a1cffc993d560584f1b741eb-200x200-1\/large_scale_robotic_stamping_line_for_heavy_duty_metal_forming_systems.jpg","attrs":{"Controlsystem":"PLC and HMI Integrated","Materialcompatibility":"Suitable for various metal sheets","Cycletime":"Optimized for high-speed production","Energyefficiency":"Energy-saving operation"}}
Robotic Stamping Line Automation for Auto Manufacturing
In the automotive industry, Body-in-White (BiW) production requires the highest level of automation density. Automotive Robotic Stamping Lines must handle Class-A surface panels (hoods, doors, roofs) with zero marking while maintaining a continuous high-speed flow. Zhejiang Qicheng Intelligent Technology provides specialized automotive solutions that integrate ABB robotics with high-speed press synchronization, ensuring that every stroke meets the "Zero-Defect" requirements of Tier-1 OEMs.
Automotive Stamping Performance Matrix
Automotive lines prioritize surface integrity and rapid part-to-part changeover.
Metric
General Industrial Stamping
Automotive Manufacturing Line
Surface Requirement
Standard Functional
Class-A (Zero-Marking / Mirror Finish)
Part Geometry
Simple / Medium
Complex Contours / Deep Draw
Material Handling
Steel
Steel, Aluminum, & High-Strength Steel (HSS)
Cycle Target
8 - 10 SPM
12 - 15+ SPM (High-Speed Tandem)
Changeover Time
15 - 30 Minutes
< 3 Minutes (Sync QDC)
Technical Pillars of Automotive Stamping Automation
Class-A Surface Protection (Vacuum Logic): Automotive outer panels cannot tolerate scratches or "imprints." We utilize Non-Marking Specialized Suction Cups and carbon fiber EOAT. The robot's vacuum system is equipped with Individual Cup Monitoring --if a single cup loses pressure, the system instantly adjusts to prevent the part from shifting or dropping, protecting the expensive Class-A finish.
Aluminum Blank Separation (Eddy Current Detection): With the shift toward lightweighting, many automotive lines now run aluminum. Unlike steel, aluminum is non-magnetic, making separation difficult. We integrate Air-Knife De-stacking and Eddy Current Double-Sheet Sensors to ensure only one aluminum blank enters the press at a time, preventing catastrophic die damage.
Inter-Press Part Re-Orientation (Flip-over): Automotive parts often need to be flipped 180° between the draw and trim stages. Our 6-Axis Press-to-Press Robots perform this flip mid-air during the transfer "flight." This eliminates the need for floor-mounted turnover stations, reducing the line length and saving valuable factory real-time.
Servo-Synchronized "Pendulum" Mode: For modern servo presses, we synchronize the robot's motion with the press's "Pendulum" stroke (where the ram doesn't complete a full circle). The ABB OmniCore ™ controller tracks the press position in microseconds, allowing the robot to "shadow" the ram's movement for maximum efficiency.
Key Solution Highlights for Auto OEMs
Vision-Guided De-stacking: High-speed 3D cameras identify the exact position of the blank on the pallet, allowing the robot to "pick-on-the-fly" without requiring precise manual stacking of the raw materials.
Integrated Safety (SafeMove Pro): Allows maintenance personnel to enter specific zones of the line while the robots continue to operate at a reduced, safe speed in other zones, significantly increasing total uptime.
SAS Digital Twin Validation: Before any automotive line is commissioned, we run a full simulation of the specific car model's dies. This ensures that the robot's grippers will clear the press pillars and die details at full production speed.
Industry Q&A (Automotive Strategic Focus)
Q: How do you handle the transition between Steel and Aluminum on the same line?
A: We use Hybrid De-stacking Stations. The system switches from magnetic fanners (for steel) to pneumatic peelers (for aluminum) via a software "recipe" selection. The robot also swaps its EOAT automatically to match the material's grip requirements.
Q: Can your robots handle the high-speed requirements of "Hot Stamping" (Press Hardening)?
A: Yes. For hot stamping, we utilize Heat-Shielded ABB Robots with specialized grippers that can withstand 900°C blanks. The robots are programmed for "Minimum-Time-in-Air" to ensure the blank reaches the die at the precise temperature required for quenching.
Q: What is the benefit of a 7-axis rail in an automotive tandem line?
A: In automotive plants, presses are often spaced far apart to allow for die maintenance access. A 7-Axis Linear Rail allows one robot to bridge a 6-meter gap at high speed, maintaining the 12+ SPM pace that would be impossible for a stationary robot.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
>25 million usd
Employee Number:
165~200
Ecer Certification：
Verified Supplier
Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the... Zhejiang Qicheng Intelligent Technology Co., Ltd. is a national high-tech enterprise dedicated to the metal forming industry. Established in 2017 and located in Jiaxing, Zhejiang Province, the company has rapidly grown into a market leader in stamping automation solutions, serving clients across the...
